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Old Jan 3, 2004 | 09:36 PM
  #1  
Altonjh
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Engine fails when warm

This is my first post. My 1992 F-150 with 302, automatic transmission, starts and drives great for about 5 miles. Then, it suddenly acts like a fellow that has been socked in the stomach. There is nothing gradual about this; it happens suddenly, leaving me with almost no power at all. After the truck is shut down for a while, it will restart and run great again. I have partially rodded out the catalytic converter, changed the fuel filter, ignition module, plugs, oxygen senser, throttle position senser, ignition coil, distributor coil, fuel pressure regulator, MAP senser. I pulled the codes, but nothing helped me there. It does smoke when it bogs down and smells peculiar. It appears something is failing when brought up to a higher temperature. Also, when this truck breaks down on the road, I can unplug the MAP senser (the new one) and it will run up to 45 mph just to get me home. I do not think the new MAP is bad, because the old MAP senser did the same way.

Does this truck have a crankshaft position sensor. I cannot seem to see one one it?

If anyone has any ideas, I would sure welcome them.
 
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Old Jan 4, 2004 | 11:10 AM
  #2  
circledirt's Avatar
circledirt
Senior User
Joined: Aug 2003
Posts: 122
Likes: 0
From: kansas
Just a guess. Does your truck have a egr feedback sensor, or a position senser on top of the egr valve? I've seen either one of these short internally, and pull the 5 volt reference coming out of the ecm to nothing, therfore screwing up all the other sensor readings. No crank sensor, its all in the hall effect sensor inside dist.
 
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Old Jan 4, 2004 | 01:11 PM
  #3  
Altonjh
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I will find out if it does. Thanks for the idea.
 
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Old Jan 5, 2004 | 10:50 AM
  #4  
bdonalds's Avatar
bdonalds
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20 Year Member
Joined: Jan 2001
Posts: 110
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From: Central Illinois
When it smokes, what color is it? Can you describe the peculiar smell? Does the check engine light come on when it happens?
 
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Old Jan 5, 2004 | 12:44 PM
  #5  
rainbowATF's Avatar
rainbowATF
Senior User
Joined: Oct 2003
Posts: 480
Likes: 1
From: Elyria, Ohio
No hot run

Don't know if this will help. I had similar problem with pass car (not Ford); however car would not run when hot; but I discovered that if I unplug the MAF I could get the car to run and accelerate. Apparently unplugging it threw the computer into default value run mode and would compensate for my real problem. I eventually traced my problem to low fuel pressure of 10 psi and had to drop tank and replace elec pump to bring up to 40-45. In mean time I replaced MAF, TPS, Injectors, wires, plugs etc, etc with no improvement, alot work and money.
 
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Old Jan 5, 2004 | 12:49 PM
  #6  
stepman's Avatar
stepman
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Joined: Dec 2002
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From: peoria, az
I think the smell would probably be like sulfer. Usually a bad O2 sensor but, I too would check the fuel pressure.
 
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Old Jan 5, 2004 | 04:40 PM
  #7  
Altonjh
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I changed the egr position sensor today and drove the truck about 18 miles with no problems. I will go further tomorrow and let you know. The most recent trip last week took me about 3 miles before it failed. But, it was only 50 degrees outside today.

When it had failed before, the smoke appeared to be very black; I am sure it was raw gasoline. If you let it keep running, it would gas-burn the spark-plugs. As far as odor, it burned the nose like sulphur and gasoline. Whenever the engine would fail, I have tried switching to another fuel tank, so I ruled out a weak pump unless this truck has a common pump somewhere. I have changed the filter located amidships on the chassis.

I really appreciate all of the help and l will let you know how the truck does.
 
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Old Jan 14, 2004 | 08:48 AM
  #8  
Altonjh
Guest
Posts: n/a
truck is fixed!

I just want to thank everyone for throwing their ideas together to help me get my truck running. It appears that circledirt had the right idea; to replace the egr position sensor. I have been working on this problem for nearly a year.

I have done virtually all of my mechanical work for the last 33 years, but this forum has been a great source of information that has helped me troubleshoot problems with two of my trucks the last two weeks.

Thanks guys!
 
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