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Old Dec 26, 2003 | 04:22 PM
  #1  
runner's Avatar
runner
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Tuned
20 Year Member
Joined: Jan 2001
Posts: 326
Likes: 7
From: Connecticut
Transfer case removal

Transfer case removal
I have a 1988 F250 302 5speed 4x4.

I"m replacing my internaI slave cylinder ,clutch etc and for me to get to the parts I first need to first pull off my transfer case then the transmission. This is a huge transfer case and tranny.

I followed all the steps in the Haynes manual and everything is going smooth until it was time to slide back the transfer case. This thing wont' budge..

I have two safety straps supporting the case along with a stand ready to place this monster down but the case will not slide back.

Any suggestion on how I can get this case loose so I can slide back far enough to remove and set down

Really do appreciate someone's experience so I can get this done.

thanks

Runner
 
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Old Dec 27, 2003 | 11:10 AM
  #2  
2Wise4aGM's Avatar
2Wise4aGM
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Joined: May 2002
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From: Smithton
Remove the stand and straps until its broke loose from the tranny. It lines up on a dowel pin and the tranny output shaft sticks out about 2 inches into the x-fer case, so its not going to fall until you slide it back a few inches.
 
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Old Dec 27, 2003 | 03:34 PM
  #3  
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runner
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Tuned
20 Year Member
Joined: Jan 2001
Posts: 326
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From: Connecticut
Hey..

That worked. A bit of a pry and she slide right out..

Another question:

Don't have the special tool to pull out the hydraulic line from the tranny going to the internal slave cylinder. Is there another way to do this?

thanks..

Runner
 
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Old Dec 27, 2003 | 04:28 PM
  #4  
2Wise4aGM's Avatar
2Wise4aGM
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From: Smithton
There might be another way, but I have always used the tool. It only costs about 3 bucks and is well worth it. Most auto parts stores have it.
 
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Old Dec 27, 2003 | 04:36 PM
  #5  
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runner
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Tuned
20 Year Member
Joined: Jan 2001
Posts: 326
Likes: 7
From: Connecticut
Thanks..

I'll pick up the tool tomorrow.. I tried everything.. I hope I didn't do any harm trying to get this thing out...

again.. thanks..

RUnner
 
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