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Rusty Battery Pan Lip

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Old Apr 13, 2026 | 09:53 PM
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Rusty Battery Pan Lip

Would appreciate any advice on how to fix this rusty spot in my floor pan for the battery box. I have used a wire wheel to get most of the rust off and have 18 gauge steel for the patch. I have been practicing welding sheet metal and think I am good with that. I have POR-15 for after the weld. But that 18 gauge does not bend easy so the shaping maybe an interesting adventure.
 
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Old Apr 14, 2026 | 12:39 AM
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Rather than trying to fabricate the rusted part look for a donor piece to weld in.
 
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Old Apr 14, 2026 | 06:38 AM
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I have an old cab that we’ve been cutting parts out of. I’ll have to check how good it is, but I bet we can help you out.



 
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Old Apr 14, 2026 | 06:42 AM
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Originally Posted by pintoplumber
I have an old cab that we’ve been cutting parts out of. I’ll have to check how good it is, but I bet we can help you out.


thanks, that would be great!
 
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Old Apr 14, 2026 | 10:48 AM
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I’m not sure I’ll get over to he barn today, but I’ll check.
 
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Old Apr 14, 2026 | 11:23 AM
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Also be aware that DC and others do have new pans that could be an option: https://www.dennis-carpenter.com/tru...ront-floor-pan
 
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Old Apr 14, 2026 | 01:26 PM
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I ended up running over to the barn after all. I took 2 pictures, one with flash and one without. I think it looks pretty good.




 
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Old Apr 14, 2026 | 02:13 PM
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Originally Posted by pintoplumber
I ended up running over to the barn after all. I took 2 pictures, one with flash and one without. I think it looks pretty good.




Man that looks great. I don't need the whole thing, just the corner and lip portion on the passenger door side. I will weld the lip to the current floor pan. My pan is solid except for the batter lip for some reason. Would mind doing a deal on just that portion?
 
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Old Apr 14, 2026 | 02:42 PM
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Sure, just tell me how far from the corner on the long side you want it cut and how far on the short leg. I bet we can get that in a mailer envelope. Here’s a picture of stuff we’ve been cutting out.






 
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Old Apr 14, 2026 | 03:48 PM
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Originally Posted by pintoplumber
Sure, just tell me how far from the corner on the long side you want it cut and how far on the short leg. I bet we can get that in a mailer envelope. Here’s a picture of stuff we’ve been cutting out.



Thanks, will measure it tonight and get back to you.
 
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Old Apr 14, 2026 | 05:55 PM
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That sounds like a good deal. Pictures when done?
 
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Old Apr 14, 2026 | 08:30 PM
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Originally Posted by 1952henry
That sounds like a good deal. Pictures when done?
Oh absolutely, but I am still learning to weld. You should see my practice pile of scrap metal.



 

Last edited by pltnsgt06; Apr 14, 2026 at 08:52 PM.
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Old Apr 14, 2026 | 08:51 PM
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Originally Posted by pintoplumber
I have an old cab that we’ve been cutting parts out of. I’ll have to check how good it is, but I bet we can help you out.

Quote:
Originally Posted by 1952henry
That sounds like a good deal. Pictures when done?
I measured and 2” X 6” would be perfect. I sent you a PM but your account is full.




thanks again !
 
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Old Apr 14, 2026 | 08:54 PM
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I sent one back to you. I think you should be contacting Pintoplumber!
 
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Old Apr 15, 2026 | 09:27 AM
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I made some room in my private message inbox. How much should I make a cut on the flat top? 1”, 1 1/2”, or 2”?
 
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