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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Injector Removal

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Old Dec 31, 2025 | 10:33 AM
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Originally Posted by 90project5.0
As soon as you get back to it, give the deals a good squirt again. Let sit for 10-15 minutes and try again.

At some point they give up or break. It may not be a horrible idea to have a shop vac if you have one there. Once it starts coming up.” Vacuum around them to suck up any loose debris like dust and dirt!
I have used WD-40 and PB Blaster more than a few times.

If the fuel rail breaks what are my options? I would prefer to be able to tootle around while saving for the new engine but its frustrating. It ran good until it just stopped. I've been through new plugs, wires, distributor, ignition module, MAF senor, Throttle Position Sensor, and a remanned ECU. Also both tanks were replaced, new sending units, new selector tank valve, new filter, and a new high pressure pump.

Are there aftermarket ECUs for the normal engines? I know even remanned ones do not always work.
 
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Old Dec 31, 2025 | 10:38 AM
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It also had the front and rear main seals replaced (leaking) and new oil of course. I am trying to remember what has been done that could affect the engine.
 
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Old Dec 31, 2025 | 10:47 AM
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If the fuel rail itself breaks, it’s a trip to a junkyard or car-part.com. Have you looked at the metal safety switch? That will stop it from starting also. Remanned computers can be defective, but they carry a warranty. Aftermarket computers are out there (stinger pimpx is one) but they have their own faults. If you don’t know how to time a vehicle or not the most computer savvy person, I would stick with remanned, if it’s bad especially on a stock vehicle.

Get a screwdriver for eye glasses, they are tiny. See if you can poke and a wiggle the o ring loose.

What got you trying to remove the injectors anyways? not running?

Edit: Skip the part about stock motor since you are wanting to build it.
 

Last edited by 90project5.0; Dec 31, 2025 at 10:51 AM.
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Old Dec 31, 2025 | 11:00 AM
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Originally Posted by 90project5.0
If the fuel rail itself breaks, it’s a trip to a junkyard or car-part.com. Have you looked at the metal safety switch? That will stop it from starting also. Remanned computers can be defective, but they carry a warranty. Aftermarket computers are out there (stinger pimpx is one) but they have their own faults. If you don’t know how to time a vehicle or not the most computer savvy person, I would stick with remanned, if it’s bad especially on a stock vehicle.

Get a screwdriver for eye glasses, they are tiny. See if you can poke and a wiggle the o ring loose.

What got you trying to remove the injectors anyways? not running?

Edit: Skip the part about stock motor since you are wanting to build it.
I would take it to a shop or have a mobile mechanic retime it for me. I was following steps. It ran most of the way home from PA but started dying. I found out the alternator was frying the batteries, even the new one. When I got it to where I thought I could consistently drive it I turned it on and while checking lights, switches, etc. it died and would only turn over but not start. Started with easy things to check and replace based on research. But it seemed as if there is no fuel. Spark was there, fuel pressure too, etc. Just would not start again. And its sitting in my parents driveway. I had planned to do minor upgrades to the old engine to keep it going while I saved but I am leaning towards cutting my losses on the engine, store the truck, and swap in something else. Something with torque but can still comfortable do highway driving.

Also has a new alternator, I did the upgrade, and a new starter. New battery was also used and recharged to make sure it wasn't a situation where it just wasn't getting enough to start.
 
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Old Dec 31, 2025 | 11:03 AM
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I do have a limited time of free storage at my summer job, so its not a issue of a few months of storage to come back to it.
 
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Old Dec 31, 2025 | 11:08 AM
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Have you checked fuel pressure at the rail? Is the pump priming when you turn the key?

If you’re alternator was overcharging, it may have burned one of the fusible links or computer. You can ohm test the links to see if those are still good.
 

Last edited by 90project5.0; Dec 31, 2025 at 11:09 AM.
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Old Dec 31, 2025 | 11:13 AM
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Originally Posted by 90project5.0
Have you checked fuel pressure at the rail? Is the pump priming when you turn the key?

If you’re alternator was overcharging, it may have burned one of the fusible links or computer. You can ohm test the links to see if those are still good.
Yes, it primed when I turned the key, could hear it. And I was getting 40 PSI at the schrader valve. Where are the fusible links? I checked what I thought was them, but someone either taped them, or put rubber over them. I would have to cut into them to check. I bought a remanned computer, past warranty now, and replaced it. My old one I was unable to open as a few screws were so rusted we risked stripping them.
 
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Old Dec 31, 2025 | 11:18 AM
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Attached to these wires.
Attached to these wires.

they feel like a bulge in the casing.
You’re remanned didn’t come with a lifetime?
 
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Old Dec 31, 2025 | 11:21 AM
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40 psi was running or not running? You swap computer relay with fuel pump relay?
 
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Old Dec 31, 2025 | 11:23 AM
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Get a small pry bar under the thickest part and start prying, if you F up the rail, grab another. Plenty of small block ones around.

I have had the same issue on some old BMWs from the 80s, yes pintle caps will stick as will orings. I guess you could try a bit of heat from a heat gun on low or a hot air dryer
 
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Old Dec 31, 2025 | 11:44 AM
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Originally Posted by 90project5.0
40 psi was running or not running? You swap computer relay with fuel pump relay?
The truck ran until it didn't so I assume it was 40 running. I was sitting comfortable at 70 mph until the problems started. Then it was 40 when I turned it over, I watched the gauge when my father turned the key. I did swap and relay and even bought a cheap replacement that worked.
 
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Old Dec 31, 2025 | 11:45 AM
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Originally Posted by 90project5.0
Attached to these wires.
Attached to these wires.

they feel like a bulge in the casing.
You’re remanned didn’t come with a lifetime?
Unsure, I assumed it was only a year. It was via ebay. I will check the wires when I go over later today.
 
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Old Dec 31, 2025 | 11:58 AM
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Originally Posted by snicholls53
Unsure, I assumed it was only a year. It was via ebay. I will check the wires when I go over later today.
pull the computer and look for burnt traces and caps.
 
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Old Dec 31, 2025 | 12:28 PM
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Originally Posted by 90project5.0
pull the computer and look for burnt traces and caps.
The newer one? I will do that today. The old one, we couldn't even get some needle nose pliers to grip it enough to turn the bolts.
 
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Old Dec 31, 2025 | 12:39 PM
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You replaced it before the truck stopped working right? If so, yes. Still, probably yes just in case haha
 
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