Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Excursion won't start.

Old Dec 21, 2025 | 01:19 PM
  #1  
samsdad02's Avatar
samsdad02
Thread Starter
|
More Turbo
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2009
Posts: 705
Likes: 12
From: Taxachusetts
Excursion won't start.

2003 Excursion v10.
Have another thread where I finally chased my no start to a bad fuel pump.
History on this issue. Has been running and driving fine for a months. Filled it up went to work and drove it home. Next day crank, no start. Fires on starting fluid. Had 12ish volts at the inertia switch, figured its the fuel pump.

I have 12ish volts at the truck side pig tail at the fuel pump when I try to start it. I'm actually using the remote starter while I'm at the fuel pump. I had to cut a hole in the floor to get to it as its parked on a dirt incline and the tank is almost full, so I wasn't dropping the tank. First fuel pump was bad out of the box. Second one seems to work. It doesn't have a loud whir sound but if I take the feed hose off and turn the key to run, it does spurt some fuel out. I don't know if its supposed run continuously or not. Didn't want to keep cranking with the hose off. I'm by myself working on this. It will run on starting fluid as long as I keep misting it into the throttle body. As soon as I stop it shuts down.

I'm stuck with trying to figure this out as it seems like it has everything it needs to run.

TIA

Also it is Cali emissions which seems to add a pressure sensor to the fuel pump assembly.
 

Last edited by samsdad02; Dec 21, 2025 at 02:13 PM. Reason: add info.
Reply
Old Dec 21, 2025 | 02:26 PM
  #2  
samsdad02's Avatar
samsdad02
Thread Starter
|
More Turbo
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2009
Posts: 705
Likes: 12
From: Taxachusetts
My daughter was actually home long enough to crank it over while I put my meter on it. Had 10-12 volts while cranking at the pigtail for the fuel pump.

Took the feed line (larger hose ) off while cranking. NO fuel came out.

Can't hear anything with this F-ing wind that seems to come anytime I have a chance to look at it.
 
Reply
Old Dec 21, 2025 | 03:06 PM
  #3  
samsdad02's Avatar
samsdad02
Thread Starter
|
More Turbo
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2009
Posts: 705
Likes: 12
From: Taxachusetts
More info.
Took the original pump that I thought failed, jumped battery power to the fuel pump assembly pigtail and it ran. It will not run when plugged into the truck side fuel pump pigtail.
 
Reply
Old Dec 28, 2025 | 03:37 PM
  #4  
samsdad02's Avatar
samsdad02
Thread Starter
|
More Turbo
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2009
Posts: 705
Likes: 12
From: Taxachusetts
Solved.

Apparently I did not check things correctly. I assUmed as long as I was getting voltage from the positive and negative sides of the pigtail it was good. I dropped something thru the hole I cut in the floor and found a ground wire that had rusted off. Cleaned a spot on the frame and attached the wire. Started right up.

I had started wiring an external fuel pump relay in as per R&T Babich, but couldn't find the LB/OG grounding wire. Will keep looking for it as something always fails.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
builtFord_tough
1987 - 1996 F150 & Larger F-Series Trucks
12
May 6, 2024 10:33 AM
7.3Woody
1999 - 2003 7.3L Power Stroke Diesel
12
May 4, 2024 04:34 PM
SJMaye
1997 - 2003 F150
33
Jan 9, 2018 01:53 PM
berry1234
1973 - 1979 F-100 & Larger F-Series Trucks
10
Feb 5, 2011 04:16 PM
BroncoDoug
Excursion - King of SUVs
3
Aug 18, 2009 12:00 AM


Thread Tools
Search this Thread

All times are GMT -5. The time now is 04:21 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE