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Old Mar 30, 2025 | 05:01 PM
  #16  
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Originally Posted by Weatherwalk
yes sir I know the fuel won’t go down without the secondaries opening. The issue is that while the engine is running, the fuel comes out of the rear vent tube and completely floods out the engine. No amount of adjustment, hitting it with a hammer, or anything else I’ve tried has done anything to help this issue
I know but you said the float had been adjusted so it has stopped.
I am saying lower the level and then just turn the adjustment a little, if it then pushes fuel out the vent i would swap the 2 needles and seats and see if the front now dose the same thing.
If it follows replace the needle as you can get just the needle & seat.
Dave ----
 
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Old Mar 30, 2025 | 05:29 PM
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Holley has it in their technical library on line, but yes, those floats are adjusted by moving the inlet needle / seat up or down. The screw is tightened to lock it, turn it to release the nut. Turning the nut while holding the screw steady will adjust the float up or down, while engine is running using the sight screw on far side. (1) 2005 H/W fuel layout
 
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Old Mar 30, 2025 | 05:44 PM
  #18  
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Originally Posted by tbear853
Holley has it in their technical library on line, but yes, those floats are adjusted by moving the inlet needle / seat up or down. The screw is tightened to lock it, turn it to release the nut. Turning the nut while holding the screw steady will adjust the float up or down, while engine is running using the sight screw on far side. (1) 2005 H/W fuel layout
Thanks that is what I thought the nut as the jammer.
Lower the level in that bowl and adjust it up a little bit at a time and I bet it will work as it should as I have not known a needle / seat to go bad, just floats.
Dave ----
 
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Old Mar 31, 2025 | 12:00 AM
  #19  
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Originally Posted by FuzzFace2
Thanks that is what I thought the nut as the jammer.
Lower the level in that bowl and adjust it up a little bit at a time and I bet it will work as it should as I have not known a needle / seat to go bad, just floats.
Dave ----
I understand how to adjust the float level. The issue I’m having is that the needle and seat are adjusted all the way down to stop fuel flow. If I adjust the needle and seat up at all, the bowl will overfill until fuel comes out of the vent tube. That’s why I’ve been trying to figure this out as I’ve been essentially driving my truck with a 2 barrel carb and would like to have my secondaries be useable.
 
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Old Mar 31, 2025 | 05:44 AM
  #20  
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Originally Posted by Weatherwalk
I understand how to adjust the float level. The issue I’m having is that the needle and seat are adjusted all the way down to stop fuel flow. If I adjust the needle and seat up at all, the bowl will overfill until fuel comes out of the vent tube. That’s why I’ve been trying to figure this out as I’ve been essentially driving my truck with a 2 barrel carb and would like to have my secondaries be useable.
Well then I would replace the needle & seat as there has to be something wrong with it.
As a test you could swap the front & rear needles and see if the flooding follows.
I just never had one do like yours unless the fuel PSI was way too high and yours in not if the front dose not over flow.
The bowls are common filled thru the transfer tube between them and being fuel comes in the front bowl first so they both get the same PSI.

As said you can replace the needles with out removing the bowls or carb, they unscrew out of the bowl.
Dave ----
 
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Old Mar 31, 2025 | 07:27 AM
  #21  
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It sounds like a float problem. If your float has a leak in it or is stuck at the bottom of its travel it won't shut the needle and seat off unless they are completely closed. I would pop the bowl off, carefully, and check the float.
 
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Old Mar 31, 2025 | 09:04 AM
  #22  
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It's a very simple system and the fix will be simple as well .

pop the rear bowl off, it should have the blue gaskets if it's a newer carb and they're reusable for multiple times. lift the float up until the needle valve is firmly against the seat, the float should be about level. you can blow on a piece of vacuum hose jammed in the feed to test its function. most likely you have some wrong parts, or the float tab is bent way out of context.

The only other possibility is you have the wrong metering block gasket or something like that.
 
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Old Mar 31, 2025 | 11:24 AM
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From: The Shenandoah Valley
Originally Posted by Weatherwalk
........ as I’ve been essentially driving my truck with a 2 barrel carb and would like to have my secondaries be useable.
Oh yeah, I used mine once. Was passing a tanker truck on US-411 near Chatsworth, Ga. .... got it done too.

Sounds like a bad needle or some trash trapped between the needle and seat, maybe in your cranking the adjustment down bent the float arm or the little tang that rides on the end of the needle. Might be a saturated heavy float if black, or flooded brass float full of fuel.
 
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Old Mar 31, 2025 | 01:58 PM
  #24  
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Decided to take the carb apart and found this screw in the rear bowl to be almost completely backed out! Would this cause flooding like that?

 
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Old Mar 31, 2025 | 04:35 PM
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Tamperproof screws in a Holley? either that's a newer carb than I've ever worked on or someone has been messing with it.
 
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Old Mar 31, 2025 | 04:48 PM
  #26  
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Originally Posted by 440 sixpack
Tamperproof screws in a Holley? either that's a newer carb than I've ever worked on or someone has been messing with it.
I bought it brand new from Holley! I guess they didn’t tighten the screws down or something because all of them were loose!
 
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Old Mar 31, 2025 | 05:01 PM
  #27  
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Originally Posted by Weatherwalk
Decided to take the carb apart and found this screw in the rear bowl to be almost completely backed out! Would this cause flooding like that?
I can see it catching the float when it was low and not letting go keeping it low as the fuel level rose around it. I'd measure
  • A) how fare out it is backed in relation to the float bowl mounting surface (blue gasket area)
  • B) how far is the float recessed into the float bowl from the same float bowl mounting surface
  • C) compare the two.
I'll bet it's close, maybe too close. The inlet needle / seat is over on the other side, it depends on the float being free to rise / fall with fuel levels. It is possible that is adjusting the float, you maybe pushed it low enough to rub the screw. It's just as possible, maybe more likely even, that the screw was already backed out when the secondary float bowl was put on at the factory and the screw head put the squeeze on the float in the lower position. Might have bent the float arm in the process. Those totally enclosed jet plates don't leave a lot of room.

Those screws, been dealing with them since near 1970, "clutch head screws" they are called, I have an old screw driver ground to fit them. They were actually intended to make for faster assembly on a line, and I've never seen a Holley jet or metering plate without them in use. My 1850 is either a 1960 or a 1970 carb, it has them.

I'd check all the fasteners I could get to without total disassembly, tighten up those screws, make sure my float moved freely, and put it together after setting a dry float level, then readjust for wet float while running. Good chance, if it come like that, the float inlet needle / seat has never had to do anything.

 
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Old Mar 31, 2025 | 08:51 PM
  #28  
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Originally Posted by tbear853
I can see it catching the float when it was low and not letting go keeping it low as the fuel level rose around it. I'd measure
  • A) how fare out it is backed in relation to the float bowl mounting surface (blue gasket area)
  • B) how far is the float recessed into the float bowl from the same float bowl mounting surface
  • C) compare the two.
I'll bet it's close, maybe too close. The inlet needle / seat is over on the other side, it depends on the float being free to rise / fall with fuel levels. It is possible that is adjusting the float, you maybe pushed it low enough to rub the screw. It's just as possible, maybe more likely even, that the screw was already backed out when the secondary float bowl was put on at the factory and the screw head put the squeeze on the float in the lower position. Might have bent the float arm in the process. Those totally enclosed jet plates don't leave a lot of room.

Those screws, been dealing with them since near 1970, "clutch head screws" they are called, I have an old screw driver ground to fit them. They were actually intended to make for faster assembly on a line, and I've never seen a Holley jet or metering plate without them in use. My 1850 is either a 1960 or a 1970 carb, it has them.

I'd check all the fasteners I could get to without total disassembly, tighten up those screws, make sure my float moved freely, and put it together after setting a dry float level, then readjust for wet float while running. Good chance, if it come like that, the float inlet needle / seat has never had to do anything.
I did end up stripping the carb down before I went to work today. That screw was maybe threaded in one or two threads. It was sticking out about 1/4 inch. I tightened all the fasteners I could get to and many of them were pretty loose! I slapped it back together, put it on the truck and fired it up. And like magic, no more overflowing issue! I was able to drive it to work and checked the rear float height when I got there and it was a little low. Will need to do some fine tuning on the rear float height but I believe the issue is solved! Can’t believe it was something as dumb as a loose screw! I guess if anyone else buys a new carb from Holley, you need to strip it down and tighten all the fasteners you can see!
 
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Old Mar 31, 2025 | 10:08 PM
  #29  
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Glad you got it fixed!! Feels nice to the “smoking gun” and knowing you got a solid fix.
 
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Old Mar 31, 2025 | 11:05 PM
  #30  
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Originally Posted by Weatherwalk
I did end up stripping the carb down before I went to work today. That screw was maybe threaded in one or two threads. It was sticking out about 1/4 inch. ... etc ... I guess if anyone else buys a new carb from Holley, you need to strip it down and tighten all the fasteners you can see!
I'm glad it was just that simple.
I agree, it just didn't occur to me earlier as I've never seen them loose. I've checked screws on carburetors, but usually I was rebuiling one, and those screws usually will stay tight. Every model 4160 with secondary metering plates uses 6 of those screws. They are a #8-32 thread, and the teeth on the underside of the sunken head bites into the plate and effectively keeps them tight once they are tightened. If you open one up and the screws are different, look out 'cause you ain't the first in there.
One can look around and find regular Philips head #8-32 screws with countersunk heads, maybe even find some with the teeth that keep them tight, & can even use them if length is right.

 
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