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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Vacuum line collapsed

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Old Jan 16, 2025 | 10:35 PM
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Vacuum line collapsed

Hello. I recently replaced the vacuum lines on my 96 F350 7.5 since they were brittle and breaking. The truck seems to run and drive fine/no codes.

I was checking to make sure everything was still in place and performing properly. I noticed this one line was collapsed both engine running and off.

the original line was the hard plastic and I replaced it with rubber. Is it collapsing because of this or is there an underlying issue?





Not sure what this line is, so I highlighted it in red. It runs from the vacuum tree near the coil to vacuum reservoir? I believe.

Thank you
 

Last edited by Bryantkalagian; Jan 16, 2025 at 10:48 PM.
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Old Jan 16, 2025 | 11:00 PM
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I replaced every vacuum line on my 460 with coast gaurd approved rubber fuel lines. They won't collapse and they last a lot longer than the hard plastic lines.
 
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Old Jan 16, 2025 | 11:15 PM
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Originally Posted by OBS460
I replaced every vacuum line on my 460 with coast gaurd approved rubber fuel lines. They won't collapse and they last a lot longer than the hard plastic lines.

Ok thanks for the tip. So you think it’s an issue with the lines themselves rather than an issue somewhere else? That line in particular is much larger in diameter.
 

Last edited by Bryantkalagian; Jan 16, 2025 at 11:31 PM.
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Old Jan 17, 2025 | 12:59 AM
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Another option is to remove this adapter, and connect the rubber line directly to the nipple on the vacuum reservoir. That would eliminate the piece that's kinking.

The purpose of the adapter is to maintain orientation of the vacuum lines.
The side marked "vac", is the outgoing connection to a vacuum solenoid.
The other side, sometimes marked "man", is the vacuum supply, from the manifold, to the reservoir.
There's a check valve inside the vacuum reservoir, behind the line coming from the manifold, to prevent variations in vacuum.
You can also make your own 90⁰ adapters if needed.

 
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Old Jan 17, 2025 | 01:11 AM
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The older
The older "coffee can" reservoirs had the same adapter. The third post maintains orientation.
Since the reservoir is marked, you don't absolutely need the adapter.
 
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Old Jan 17, 2025 | 07:29 AM
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Originally Posted by Soup bean
Another option is to remove this adapter, and connect the rubber line directly to the nipple on the vacuum reservoir. That would eliminate the piece that's kinking.

The purpose of the adapter is to maintain orientation of the vacuum lines.
The side marked "vac", is the outgoing connection to a vacuum solenoid.
The other side, sometimes marked "man", is the vacuum supply, from the manifold, to the reservoir.
There's a check valve inside the vacuum reservoir, behind the line coming from the manifold, to prevent variations in vacuum.
You can also make your own 90⁰ adapters if needed.
Ok thanks I’ll get rid of the adapters. For what it’s worth, it’s not kinking, the hose itself is collapsing flat.
 
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Old Jan 17, 2025 | 10:59 AM
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What kind of tubing are you using? If it is generic designed for washer fluid that is the wrong type of tubing.
 
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Old Jan 17, 2025 | 11:10 AM
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Originally Posted by rla2005
What kind of tubing are you using? If it is generic designed for washer fluid that is the wrong type of tubing.
just generic vacuum tubing from oriellys. I used a larger diameter tube for that connection because the nipple is much larger than the others. I’m guessing the larger diameter is more susceptible to collapse.
 
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Old Jan 17, 2025 | 02:00 PM
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Where to get proper vacuum tubing?
What size?
I need to redo all mine on 1994.

I see this in ebay, looks good, 4mm:
https://www.ebay.com/itm/27671622407...wAAOSwmIdncuZ6
 
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Old Jan 17, 2025 | 02:57 PM
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I used Gates 5/32" ID vacuum/windshield washer hose from the local brick and mortar store.
Where I needed to reduce it down, I used a short piece of 1/4", like in the picture I posted above.
 
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Old Jan 17, 2025 | 03:33 PM
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I went to a rubber hose shop and got 1/4" and 5/32" coast guard approved fuel supply hose for about $1.50/ft. Regular rubber hose at the auto parts store was $10/ft.
 
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Old Jan 17, 2025 | 03:42 PM
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Don't use this style of 90⁰/reducer, they split.
Don't use this style of 90⁰/reducer, they split.
 
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