Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

First time Engine Replacement Questions

Thread Tools
 
Search this Thread
 
Old Dec 27, 2024 | 06:53 PM
  #1  
techiemike's Avatar
techiemike
Thread Starter
|
1st Gear
Joined: Dec 2024
Posts: 1
Likes: 0
Lightbulb First time Engine Replacement Questions

Hi everyone… First time member and poster here, so please excuse any etiquette I am not aware of. If this post is in the wrong place, please direct me!

I am preparing to do an engine swap on my ’05 6.0 F350 SRW that blew it’s head gaskets and decided a cracked head would compliment the situation nicely. Truck is all stock/not studded and had a massive oil leak before hydrolocking itself, so it just makes sense to start fresh with it. This is a 4x4 truck with auto trans. Basically what I’m looking for here, is to absorb as much knowledge as possible from those of you who have done the same procedure at home without access to a lift. I have an assembled long block from Asheville Engines being delivered in a couple of weeks and want to be prepared as much as possible. I did find this short write-up which makes the process sound pretty straightforward:



https://www.powerstroke.org/threads/...rite-up.57123/



In my head this job is broken up into 3 stages – Engine Removal, Disassembly of old and swapping parts to new, and then the re-installation. The part I would probably need the most direction in, is that 2nd stage…

With that in mind, please feel free to chime in with any “gotcha’s” that come to mind, and leave me a link to any other write-ups/videos etc. that I should take a look at. This will not be the first time pulling/installing an engine for me, (V8 swap into a Ranger, but different topic….) but definitely the first with a diesel. Really hoping I can get this thing out and back in without lifting the cab.

Here are some questions that first come to mind:

- 6.0 engine lift plates…Is this absolutely necessary or is this just for convenience? If so, which design is the best, or will any design work? I’m not nuts on the thought of spending $200 on something I’m going to use one time..

- Any “must have” tools or specialty tools you found were necessary?

- I plan on re-using any components that are good off of the old engine. assuming all parts are good, are there any components that are “must haves” for you, that make sense to replace anyway? I know there are probably a number of parts that are one-time use anyway, but not sure where to start when looking for these. I do plan on doing 8 new injectors, EGR delete, standpipes/plugs and an oil cooler if the old one looks bad.

- Bonus: has anyone installed an Asheville rebuilt 6.0? Anything specific I should know?

Any info, links, comments, etc. are very welcome.
 
Reply
Old Dec 27, 2024 | 08:56 PM
  #2  
joe blow's Avatar
joe blow
Logistics Pro
20 Year Member
Liked
Loved
Community Favorite
Joined: May 2004
Posts: 3,616
Likes: 880
You can use the lifting eyes on the heads. The disassembly of the front end make it much easier (removal or movement of the condenser). I was able to hinge it out of the way and support it. I made a spreader bar that hooked to the lift eyes with a swivel because they distorted a bit. Your call on that one.

I know the lift plate is desired but this was easier and quicker to fabricate.

 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
DepressedCanadian
1973 - 1979 F-100 & Larger F-Series Trucks
13
Aug 4, 2025 08:51 PM
MountainManRobb
6.0L Power Stroke Diesel
30
Oct 3, 2024 07:13 PM
Brendon Griffin
6.0L Power Stroke Diesel
57
Sep 4, 2022 11:09 AM
doug42190
6.0L Power Stroke Diesel
80
Jun 6, 2016 04:18 PM
troverman
1999 - 2016 Super Duty
9
Apr 28, 2015 01:14 PM




All times are GMT -5. The time now is 06:43 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE