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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

'96 F-250 project

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Old Jul 17, 2024 | 05:55 PM
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'96 F-250 project

Hi guys, I just picked up a '96 F-250 project truck. Since I'm digging into this truck, what are some of the know problem area I need to check out?

Tried to load some pics, but no-go.

 
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Old Jul 18, 2024 | 12:39 PM
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What motor?

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Old Jul 18, 2024 | 12:56 PM
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Originally Posted by Junktownbill99
What motor?

​​​​
Additionally, what trans, 2wd or 4x4, location (rust-prone areas to watch),...
 
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Old Jul 18, 2024 | 03:20 PM
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351M with a stick shift.
Here's the original window sticker - glad he saved it.
Thanks!!
BTW, I'm in CT - lots of road salt here.

 

Last edited by Trac; Jul 18, 2024 at 03:36 PM.
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Old Jul 18, 2024 | 03:53 PM
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Did you mean 351 Windsor? I probably don't have to tell you to keep an eye out for rust, look anywhere water can get caught.

Check and regularly replace the fluids, transmission, oil. Don't forget the coolant.

Expect bushings to be worn out as well. The front suspension will probably need maintenance.
 
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Old Jul 18, 2024 | 06:33 PM
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Thanks for posting that window sticker...

funny that the spare tire costs $300...

and that there's a 'handling package' for an F250.
Front sway bar, mebbie?

Change the fluids in the transmission, transfer case and diffs.

oH, and rust. Did anyone mention rust?

t
 
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Old Jul 18, 2024 | 06:36 PM
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Originally Posted by TobyB
and that there's a 'handling package' for an F250.
Front sway bar, mebbie?
t
"handling package" could be the quad shock option

Edit: nope
 
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Old Jul 18, 2024 | 07:35 PM
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Originally Posted by Trac
Hi guys, I just picked up a '96 F-250 project truck. Since I'm digging into this truck, what are some of the know problem area I need to check out?

Tried to load some pics, but no-go.

Welcome to FTE.

Any plans for it? What do you use it for?

Have a real good look over the frame before you get too deep. Behind the rear leaf spring hangar, you need to drop the aft fuel tank or pull the box off to look properly. Other areas you’ll just have to address as you get to them, depending on what you get into with it.

No quad shock option on the 250/350.

Post up some pictures, you should be able to. Click on this icon - see pic below.


 
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Old Jul 19, 2024 | 10:24 AM
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My '95 F250 ext cab long bed has the handling package as well, as verified by the Marti report https://www.martiauto.com/martireports.cfm that takes information right off the factory invoice.. My previous '97 F250HD did NOT have sway bars at all - not even a front bar. The '95 (with handling package) has sway bars front and rear!
 
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Old Jul 19, 2024 | 02:42 PM
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Thanks for the info guys. Right - 351w

As for plans, I may get a repaint (the bed is red - so yeah, that will be done). It also needs tires, so that's on the list. Long term plans include a rear limited slip diff, and a 2.5" lift kit. I also prefer manual hubs vs the automatic ones as I've had issues in the past with auto hubs. I will give these a fair try before I start judging how well they function. I really like the stock look of these old trucks, so I'm going to keep things factory looking, other than a mild lift. A tall, government "fleet" vehicle with narrow wheels & tires is the look I'm after. Later on I may do some engine modifications, but it runs great now.

It also has manual window cranks - which I like, plus the vent windows.

Regarding usage, I'm not planning on doing a lot of recreational off roading. The area where I live is kind of hilly, and you will get stuck in a 2wd in snow. I put a locking differential in my FWD Jetta. With proper winter tires, it will climb a steep ice covered driveway or road no problem. I'm a big fan of locking diffs. I also have a 4wd VW van with front and rear lockers.

https://www.thesamba.com/vw/gallery/pix/2467175.jpg

Currently, the bed it off. I'm planning on a thorough cleaning of the gas tanks & frame, along with an application of Waxoyl undercoating. Rust prevention is my primary goal. The AC needs some attention too.



 

Last edited by Trac; Jul 19, 2024 at 03:40 PM.
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Old Jul 19, 2024 | 03:51 PM
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Same color mine was originally. Look forward to the updates as you go.


Looks like someone has already gone over the frame and cleaned it up, replaced front leaf hangar, muffler, and coated it with something. The rear cab corners on these have a sprayed in foam that is open on the bottom and likes to absorb water. Front does too, but difficult to access. I pulled the rear foam out, and installed a cover, then soaked it down inside with rust inhibitor.


Also looks like a frame repair has been done. I’d have a good look over that.



 
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Old Jul 19, 2024 | 10:26 PM
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So couple of issues. I'm having a hard time shifting it into first while it's running. I can only get it in first gear with the engine off. Also, the clutch pedal doesn't return all the way.

I want to try to bleed it first. I found this video.


Does this truck have an internal or external slave cylinder?
 

Last edited by Trac; Jul 19, 2024 at 10:38 PM.
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Old Jul 19, 2024 | 11:00 PM
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Check your engine mounts, including the transmission mount(s). Mine was worn and possibly broken, and it kept breaking engine mounts because of it.

$23054 in 1995 is 48190.22 now in 2024. Can you even get a Maverick for that?
 
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Old Jul 20, 2024 | 04:02 AM
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Couple more pics.

Does this truck have an airbag in the steering wheel?




 
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Old Jul 20, 2024 | 08:06 AM
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WOW! Let me, first wipe the drool off, are kidding me!! that interior looks like its never seen daylight...really nice find you have gotten yourself.
 
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