Body Filler
I'm filling some dings on my '68' and I'm having some issues with getting the filler to cooperate. I'm working on the top rounded edge of the hood and I can't seem to stop getting the filler from getting to low. I've tried three times with the same results. I've used a hand held block sander, then I used a piece of wood as a block but still dipping too low. Is there a special technique or is it all in the practice?
Cross (X) sanding is the trick. It's certainly easier to demo than to explain but I'll try.
The secret is to vary the angle of the sanding pattern, depending on the curve of the metal.
The flatter the curve, the greater angle you use to cross sand. For example, on a piece of metal that has almost no curve, your cross sanding angle would approach 90 degrees (+).
As the curve increases, the angle decreases. For example, if you were sanding a basketball, you would cross sanding at 5 degrees (X).
I'm not sure if this makes any sense and like I said, it is easier to demo than explain.
Another thing that helps is a long sanding board. The long board bridges on the high metal and prevents you from digging into the low areas. Some people have made boards up to 5' long.
you use a high build primer once its primered youll tell what you need to do then you can wet sand where it needs to be.
Uk is 100% correct.
Filler (aka Bondo) is designed to be no more than 1/8" thick. It is suppose to fill in low spots, not fill in cavities. Since you don't know what (thick Bondo, rust, holes, & etc.) lays beneath the old filler, you should remove it.


