" Door Ajar" sensor
The "WD 40" trick was to squirt a bunch of WD 40 into the latch. It is a trick, because in some cases it works in the short term, and that is all we ever read about in the forums... the short term "all I had to do was squirt some WD-40 in there and all better."
But WD-40 is essentially fish oil. Or at least it was. Whatever it remains today... remains in the form of a gooey gluey substance after all the carrier solvents evaporate away. That gooey gluey substance can actually gum up the works over time.
An analogy is found in white lithium grease, which while being made of different base oil, tends to get gluey over time, which is why electrically controlled blend door motors in automotive HVAC systems get stuck, or skip and break plastic gear teeth; and why power folding Power Scope mirrors eventually fail to fold, get stuck, and skip or break plastic gear teeth. The grease becomes glue.
With respect to the door ajar light and dome light failing on the Super Duty... what often happens is the wires inside the boot between the A Pillar and the hinged area of the door become over stretched. These wires are thin enough to pull apart, which leaves that circuit perpetually open.
My driver's door ajar light doesn't work either. I did the "WD-40" trick back in 2002... now 21 years ago... and it immediately worked again for about a year, and then failed, and hasn't worked since. I removed the door panel, removed the entire latch assembly that engages the striker loop, located the integrated switch, and tested operation of the switch with a Fluke meter. The switch works perfectly, making and breaking contact as it should.
I have not been motivated to pull the A Pillar to door hinge wire harness boot to find where a wire may have overstretched, and have lived with the issue all these years since. However, a number of videos are available to watch that illustrate the issue of wiring failure within the hinge boot.
In particular, a good video on this topic is by FordTechMakeULoco, a retired (well actually fired) former Ford dealership technician who over the last 15 years has made many helpful and frank videos on various problems with Fords (likely why he was fired) and has gone on to be successful with his own vehicle repair business.
The "WD 40" trick was to squirt a bunch of WD 40 into the latch. It is a trick, because in some cases it works in the short term, and that is all we ever read about in the forums... the short term "all I had to do was squirt some WD-40 in there and all better."
But WD-40 is essentially fish oil. Or at least it was. Whatever it remains today... remains in the form of a gooey gluey substance after all the carrier solvents evaporate away. That gooey gluey substance can actually gum up the works over time.
An analogy is found in white lithium grease, which while being made of different base oil, tends to get gluey over time, which is why electrically controlled blend door motors in automotive HVAC systems get stuck, or skip and break plastic gear teeth; and why power folding Power Scope mirrors eventually fail to fold, get stuck, and skip or break plastic gear teeth. The grease becomes glue.
With respect to the door ajar light and dome light failing on the Super Duty... what often happens is the wires inside the boot between the A Pillar and the hinged area of the door become over stretched. These wires are thin enough to pull apart, which leaves that circuit perpetually open.
My driver's door ajar light doesn't work either. I did the "WD-40" trick back in 2002... now 21 years ago... and it immediately worked again for about a year, and then failed, and hasn't worked since. I removed the door panel, removed the entire latch assembly that engages the striker loop, located the integrated switch, and tested operation of the switch with a Fluke meter. The switch works perfectly, making and breaking contact as it should.
I have not been motivated to pull the A Pillar to door hinge wire harness boot to find where a wire may have overstretched, and have lived with the issue all these years since. However, a number of videos are available to watch that illustrate the issue of wiring failure within the hinge boot.
In particular, a good video on this topic is by FordTechMakeULoco, a retired (well actually fired) former Ford dealership technician who over the last 15 years has made many helpful and frank videos on various problems with Fords (likely why he was fired) and has gone on to be successful with his own vehicle repair business.
The "WD 40" trick was to squirt a bunch of WD 40 into the latch. It is a trick, because in some cases it works in the short term, and that is all we ever read about in the forums... the short term "all I had to do was squirt some WD-40 in there and all better."
But WD-40 is essentially fish oil. Or at least it was. Whatever it remains today... remains in the form of a gooey gluey substance after all the carrier solvents evaporate away. That gooey gluey substance can actually gum up the works over time.
An analogy is found in white lithium grease, which while being made of different base oil, tends to get gluey over time, which is why electrically controlled blend door motors in automotive HVAC systems get stuck, or skip and break plastic gear teeth; and why power folding Power Scope mirrors eventually fail to fold, get stuck, and skip or break plastic gear teeth. The grease becomes glue.
With respect to the door ajar light and dome light failing on the Super Duty... what often happens is the wires inside the boot between the A Pillar and the hinged area of the door become over stretched. These wires are thin enough to pull apart, which leaves that circuit perpetually open.
My driver's door ajar light doesn't work either. I did the "WD-40" trick back in 2002... now 21 years ago... and it immediately worked again for about a year, and then failed, and hasn't worked since. I removed the door panel, removed the entire latch assembly that engages the striker loop, located the integrated switch, and tested operation of the switch with a Fluke meter. The switch works perfectly, making and breaking contact as it should.
I have not been motivated to pull the A Pillar to door hinge wire harness boot to find where a wire may have overstretched, and have lived with the issue all these years since. However, a number of videos are available to watch that illustrate the issue of wiring failure within the hinge boot.
In particular, a good video on this topic is by FordTechMakeULoco, a retired (well actually fired) former Ford dealership technician who over the last 15 years has made many helpful and frank videos on various problems with Fords (likely why he was fired) and has gone on to be successful with his own vehicle repair business.
If the relevant wire in the boot is stretched or damaged, a new mechanism will not remedy the failure.
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