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Help with P0496 engine code

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Old Sep 15, 2023 | 09:40 AM
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Help with P0496 engine code

I currently own a 2019 6.2. F250 that just recently threw a P0496 code. Has anyone has this before or know how to fix this? Any help or advice Is greatly appreciate, thank you.
 
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Old Sep 15, 2023 | 01:02 PM
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Old Jun 11, 2025 | 08:43 PM
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Just had this on my 21’ f-250 6.2. Find a common solution to this other than the listed possible reasons?
 
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Old Jun 11, 2025 | 09:09 PM
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Might be a faulty gas cap, or the cap isn't tight and sealed.
 
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Old Jun 12, 2025 | 08:28 AM
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I posted this thread a little while ago and got no response.

https://www.ford-trucks.com/forums/1...f250-6-2l.html

I have replaced purge valve on intake manifold (tested good). Gas cap (appeared bad). Vent canister solenoid (appeared bad including o-rings). All ford parts. Cleared code after each. Always comes back. Looking at forscan pids and vehicle behavior, it’s throwing the error during the self test in addition to during commanded purge events. Ford has a TSB for erroneous MILs but there is no fix. It’s linked in my thread. I am beyond frustrated. I did occasionally get a tank pressure code also. The only thing I can think of now is the $350 tank pressure sensor/hose but I’m not reliability getting that code.



 
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Old Jun 12, 2025 | 06:05 PM
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Do you like to overfill your gas tank, like a few more squeezes after the pump shuts off? Did you check all the associated lines for kinks or blockages? Probably not the valves since you replaced them and still have the issue. You said you had a tank pressure code so something is likely blocked.
 
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Old Jun 12, 2025 | 08:59 PM
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I don’t ever overfill. Never past first click. All of the lines I can see don’t appear kinked or damaged. I plan on checking each line in detail this weekend. Smoke test maybe next logical step. The pressure code hasnt come back in two weeks.
 
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Old Jun 26, 2025 | 07:19 AM
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Well I solved it. I had to replace this part:

Tube assembly

Ford integrates the sensor in this line. The tank pressure sensor was bad. Note that this was the “B” part number. I assume the “A” is for a short bed.


 
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Old Jun 26, 2025 | 07:24 AM
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Thanks for posting that pic of the hose assembly. I would've never guessed that the pressure sensor was located on that hose.

Glad you were finally able to track down the source, good information to know for others!
 
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Old Jun 26, 2025 | 07:48 AM
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Of course. Yeah it was really frustrating because ford doesn’t state that anywhere. It’s just “tube assembly.” Zero videos on it. And basically every seller online doesn’t state it’s included.
 
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Old Jun 26, 2025 | 08:31 AM
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Good info, glad you found the issue. Great picture.

Chances are the 'B' in the part number is just a revision, it's likely a completely different part for the short box trucks. They usually change from 'A' to 'B' and so on when they make a change, whether it be a supplier change, component change, what have you. May have been an issue with the original sensor and the 'B' revision is an updated sensor.
 
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Old Jun 26, 2025 | 09:49 AM
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Fair point. I just wanted to make sure someone doesn’t just order it without checking vin first. Hopefully it was revised. Seems like not an uncommon failure.
 
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Old Jun 26, 2025 | 10:12 AM
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Thanks for posting an update, no doubt it will help someone in the future. Too many times people post a problem and then ghost away.
 
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