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Should I be pulling the oil pan? Would we expect sludge in the bottom end for sure? The underside of the valve covers and intake are COVERED in sludge. Am I just kicking the can with considering only doing the heads, cleaning everything visible and putting it back together?
Exactly the reason I'd pull it, clean it and drop the oil pan. It's another good indicator of what maintenance that engine received over it's life before you. Just the tiny mistake of the oil pump drive shaft being installed upside-down tells me it wasn't a "Ford person" that assembled the engine previously. Such is the case of the head gasket being installed incorrectly also.
If anyone else has just done the heads without issues down the road I'd love to hear from you.
I did, worked great. Cleaned heads up well, put it all back together, no issues. You might actually resolve an oil leak(s) in the process. You need to know how to take apart and reassemble the rocker shaft setup the FE has in case you've never dealt with one.
I think you have reservations based on an incident that is not a likely scenario, provided nothing was up before all that went down.
Years ago a guy brought in a Crown Vic with a 5.0 and a rod knock. Said he just had head gaskets replaced. Turns out the jackwagon who did the heads let all the grit from his abrasive disc go right down the crankcase; tore up the bearings. I fixed it, but he never would tell me who did the head gaskets.
This is a good thread for Head replacement advice from the members here.
Geeze, I hate working on sludgy engines. They've gotta be the worst, or a Diesel, with Black oil. Yuck.
Head Gaskets - how many overheating problems are diagnosed as a head gasket, but is really a stretched head bolt ? _ _ _ eh ? Probably Bunches.
I just finally solved the mystery of why my AMC 304 V-8 was overheating. _ _ _ stretched head bolts, (one that actually Broke), leading to the overheating.
I welded a nut to the end of the broken bolt, and with gentle bumps from a 1/2" cordless impact, removed bolt, and installed a used bolt. Problem solved.
I know, I am a backyard mech that has re-purposed old head bolts many times. Usually, when torquing the head bolts, you can 'feel' a weak one.
By 'feel' I mean you nearly reach desired torque level, and you can feel the bolt yield somewhat. (like it just relaxed). my opinion.
Get good head gaskets like Fel-Pro w/ blue sealer.
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