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Old Jul 23, 2023 | 12:33 PM
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Ac questions!

Ac just quit completely, blowing hot air , I put some dye in it and see the dye all over the high side , went to change out the hose assembly from the back of the compressor, started busting things loose and there seems to be a lot of pressure still in the system?? It that normal? Holding some pressure just not enough to operate?
 
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Old Jul 23, 2023 | 12:58 PM
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Must be...mine did the same thing when I replaced the condenser.
 
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Old Jul 23, 2023 | 01:51 PM
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Originally Posted by Listor
Ac just quit completely, blowing hot air , I put some dye in it and see the dye all over the high side , went to change out the hose assembly from the back of the compressor, started busting things loose and there seems to be a lot of pressure still in the system?? It that normal? Holding some pressure just not enough to operate?
Yep when the pressure gets too low for the compressor the pressure switch on the side of the accumulator(?) opens and you get no cooling, but there can still be pressure in the system.

PS I sent you a PM about I-40 road conditions West of ABQ.....
 
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Old Jul 23, 2023 | 02:49 PM
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Ok working on the diagnosis, i just hot wire the compressor , the clutch engaged, again i put a can of dye in the system and for it all over the high side, i picked up a compressor and the lines , time to get it done, got a trip to lubbock i need to take the end of next week I sure don't want to do that drive without ac!
 
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Old Jul 23, 2023 | 03:15 PM
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Originally Posted by Listor
Ok working on the diagnosis, i just hot wire the compressor , the clutch engaged, again i put a can of dye in the system and for it all over the high side, i picked up a compressor and the lines , time to get it done, got a trip to lubbock i need to take the end of next week I sure don't want to do that drive without ac!
Ha what a coincidence, I'm reading a book this very minute on the Flatlanders and all the musicians that came out of the Lubbock area! I had no idea!
 
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Old Jul 23, 2023 | 03:46 PM
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Oh yeah, mine doesn't blow cool at all right now unless it's cold soaked from sitting overnight...it's plugged up with either shavings or oil (or both), but there is still enough pressure in there to be dangerous. Resting pressures on both sides with the system off can be up in the 90-110 psi range depending on how hot the engine bay is. I've made the mistake of poking at one of the schrader valves with a screw driver...luckily had eye protection on.
 
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Old Jul 23, 2023 | 05:29 PM
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I'll bet your condensor clogged up.
 
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Old Jul 24, 2023 | 06:03 AM
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All fixed recharged and blowing colder then it has in a long time!
 
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Old Jul 24, 2023 | 09:01 AM
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Originally Posted by Brandonpdx
Oh yeah, mine doesn't blow cool at all right now unless it's cold soaked from sitting overnight...it's plugged up with either shavings or oil (or both), but there is still enough pressure in there to be dangerous. Resting pressures on both sides with the system off can be up in the 90-110 psi range depending on how hot the engine bay is. I've made the mistake of poking at one of the schrader valves with a screw driver...luckily had eye protection on.
Being clogged up is fairly uncommon, being low on refrigerant is much more common. Running it with gauges hooked up will tell.

I've had a few where the compressor clutch only worked when cold, re-shimming to reduce the air gap cured them. As the clutch wears and the clearance (air gap) gets bigger it gets harder for the magnet to pull it closed. Since electrical resistance goes up with temperature, they can manage to work cold, then stop working as they heat up.
 
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Old Jul 24, 2023 | 12:23 PM
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Originally Posted by '88 E-350
Being clogged up is fairly uncommon, being low on refrigerant is much more common. Running it with gauges hooked up will tell.

I've had a few where the compressor clutch only worked when cold, re-shimming to reduce the air gap cured them. As the clutch wears and the clearance (air gap) gets bigger it gets harder for the magnet to pull it closed. Since electrical resistance goes up with temperature, they can manage to work cold, then stop working as they heat up.
I’ve hooked gauges up and have observed it’s behavior a couple times now at different temps just idling in the driveway. Watched the high side pressure creep all the way up to almost 450 psi before shutting it down…guess rules out the pressure relief valve because it didn’t leak at all. It’s either got shavings from the old compressor going bad, or way-way too much oil in there from the Ford dealer putting back together wrong, or possibly even both. The clutch and compressor assembly is a new Motorcraft unit with probably only a couple hours of run time on it. Shop drew it down and put 2.5 lbs back in it and it still puked out the pressure relief valve with the engine bay hot, so the pressures are just too damn high for whatever reason when the engine is hot and cooling goes nonexistent. Does still work and blow cold on a cold start in the am, so I am leaning more towards too much oil trying to shove its way through the orifice tube causing pressure to spike.
 
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Old Jul 25, 2023 | 06:48 PM
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Did they replace the orifice tube when they put the new compressor in?
 
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Old Jul 27, 2023 | 08:21 PM
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Originally Posted by Brandonpdx
I’ve hooked gauges up and have observed its behavior a couple times now at different temps just idling in the driveway. Watched the high side pressure creep all the way up to almost 450 psi before shutting it down…guess rules out the pressure relief valve because it didn’t leak at all. It’s either got shavings from the old compressor going bad, or way-way too much oil in there from the Ford dealer putting back together wrong, or possibly even both. The clutch and compressor assembly is a new Motorcraft unit with probably only a couple hours of run time on it. Shop drew it down and put 2.5 lbs back in it and it still puked out the pressure relief valve with the engine bay hot, so the pressures are just too damn high for whatever reason when the engine is hot and cooling goes nonexistent. Does still work and blow cold on a cold start in the am, so I am leaning more towards too much oil trying to shove its way through the orifice tube causing pressure to spike.
Mine is doing the same thing. Just replaced the entire system last year and started to have this problem. I was tired of chasing the issue so I replaced all but the lines and evaporator but flushed them well. Unfortunately I’m still having the same issue. So I must have an airflow issue. Now I’m leaning towards a clogged up radiator, I know the fan clutch is good.
 
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Old Jul 28, 2023 | 03:03 PM
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Originally Posted by 97-psd
Did they replace the orifice tube when they put the new compressor in?
Fairly certain so, but I really wish now I hadn't let them touch it. Bad experience, bill was too high, and who knows what they did or didn't do.
 
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Old Jul 28, 2023 | 03:09 PM
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Originally Posted by treyloco
Mine is doing the same thing. Just replaced the entire system last year and started to have this problem. I was tired of chasing the issue so I replaced all but the lines and evaporator but flushed them well. Unfortunately I’m still having the same issue. So I must have an airflow issue. Now I’m leaning towards a clogged up radiator, I know the fan clutch is good.
Clogged up radiator or fan not working right would show itself as poor A/C performance (warm air) at idle or low speed stop and go. At 30-40 mph it would be blowing cool again. Is that what yours is doing?
 
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Old Jul 28, 2023 | 05:03 PM
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Originally Posted by Brandonpdx
Clogged up radiator or fan not working right would show itself as poor A/C performance (warm air) at idle or low speed stop and go. At 30-40 mph it would be blowing cool again. Is that what yours is doing?
would it be enough to raise the pressure enough to have it exhaust out of the relief valve?
 
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