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V10 Spark plug blowout

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Old Dec 22, 2022 | 07:09 PM
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V10 Spark plug blowout

Heys guys. Just got a 'nnew' 2002 F250 4x4 , V10, after several years with Dodge (sorry). I love this truck. Only 69k on it, one owner, spotless. My question.
Having heard of the spark plug blowout issue, what percentage of engines does this occur? Is there any preventative measures? Should I go ahead and redo all plugs, or ' if it ain't broke don't fix it?
Thanks guys
 
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Old Dec 22, 2022 | 08:38 PM
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I am dealing with a spark plug repair kit for the second time. I have a 5.4L 2V 2002 F-250 CCLB 4WD. Plug number 7 (Ithink) driver side (third plug in from the front), I repaired 1 1/2 years ago. I am the original owner and some years ago someone (mechanic) must have done a tune up, and had to put the repair sleeve in there. They didn't tell me. Long story short, 2nd fix in the same well. The truck is being serviced in January for a Head Gasket leak and secondary the oil leak that is also present in the gasket issue. They are going to go in and remove the timing cover, replace tensioners, check the chain, and machine both heads too. The job is too big for me, with work happening, this is my only ride. I would love to do it but it would take forever....
 
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Old Dec 22, 2022 | 08:42 PM
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My 99 2v 5.4 blew out a plug. Had the shop change all of the plugs. Ended up with 5 inserts.
 
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Old Dec 22, 2022 | 11:12 PM
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2004 v-10, always removed plugs with engine cold like first thing in the morning. Used anti seize on threads and never had a problem. 223000
 
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Old Dec 23, 2022 | 05:49 AM
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Originally Posted by paulem
Heys guys. Just got a 'nnew' 2002 F250 4x4 , V10, after several years with Dodge (sorry). I love this truck. Only 69k on it, one owner, spotless. My question.
Having heard of the spark plug blowout issue, what percentage of engines does this occur? Is there any preventative measures? Should I go ahead and redo all plugs, or ' if it ain't broke don't fix it?
Thanks guys
Install new plugs all the way around, torque them to TWICE the factory spec and you'll be fine. At 69K, the plugs are likely original and are likely well into "middle-age" or beyond.


 
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Old Dec 23, 2022 | 08:20 AM
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From my experience the blow out seems to occur if the plugs get loose. A tap-tap-tap noise when cold and first started can be a tell-tale that it is time to torque down the plugs. Have added "plug torquing" to my annual PM procedure. If you find a COP boot welded to the plug it is likely the heat was coming from down under. Other than that, don't sweat it, Time-Sert & Cal Van have got your back.
 
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Old Dec 23, 2022 | 08:46 AM
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I got mine at 200k and did the spark plugs first. Reading on here, I gathered that torqueing them to 25 ft-lbs with nickel anti seize was the preferred method.
 
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Old Dec 23, 2022 | 10:48 AM
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Thanks

Originally Posted by bajaphile
I got mine at 200k and did the spark plugs first. Reading on here, I gathered that torqueing them to 25 ft-lbs with nickel anti seize was the preferred method.
Everything said is very helpful. I will change the plugs use anti-seize and double torque them.
Glad I came back to this forum. Puts my mind at ease.
 
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Old Dec 23, 2022 | 01:04 PM
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Don't be afraid to use some PB blaster or something similar the night prior to removing the plugs and give each a blast of air to remove any dirt or what-not sitting down there before removing the plugs.
 
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Old Dec 23, 2022 | 01:55 PM
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Originally Posted by paulem
Heys guys. Just got a 'nnew' 2002 F250 4x4 , V10, after several years with Dodge (sorry). I love this truck. Only 69k on it, one owner, spotless. My question.
Having heard of the spark plug blowout issue, what percentage of engines does this occur? Is there any preventative measures? Should I go ahead and redo all plugs, or ' if it ain't broke don't fix it?
Thanks guys
never had an issue out of my ‘01 (I own multiple 5.4’s and never had an issue)


over tightened plugs strip the threads causing blow outs

under torqued plugs risk blowing out


IF it were mine, I’d change the plugs anyway and make sure they are installed properly as you don’t know when the plugs were changed last
 
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Old Dec 23, 2022 | 02:02 PM
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over tightened plugs strip the threads causing blow outs
Do you have any concept of just how much torque that actually requires? Have you EVER seen or heard of such a case on these heads?

 
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Old Dec 23, 2022 | 07:43 PM
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Originally Posted by projectSHO89
Do you have any concept of just how much torque that actually requires? Have you EVER seen or heard of such a case on these heads?

Exactly………. There was a video of testing this on some junkyard early 6.8 heads, at something like 110 ft/lbs the plugs broke but none of the short thread plug holes stripped.
 
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Old Dec 23, 2022 | 08:01 PM
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Originally Posted by projectSHO89
Do you have any concept of just how much torque that actually requires? Have you EVER seen or heard of such a case on these heads?
look guy, I’m the same one you run your man disappointer to on all the forums - YET you have ZERO how to articles, no nothing other than your key board


so yes, yes I have see the spark plugs over tightened more than once over the years and a Time Cert always helps
 
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Old Dec 24, 2022 | 11:27 AM
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Originally Posted by STOFFERJ
look guy, I’m the same one you run your man disappointer to on all the forums - YET you have ZERO how to articles, no nothing other than your key board


so yes, yes I have see the spark plugs over tightened more than once over the years and a Time Cert always helps
Thanks for your input Napoleon.
 
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Old Dec 24, 2022 | 08:25 PM
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Originally Posted by super 6.8
Thanks for your input Napoleon.
awe another useless post


way to go fellers
 
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