Notices
1948 - 1956 F1, F100 & Larger F-Series Trucks Discuss the Fat Fendered and Classic Ford Trucks

Charging Problem:

Thread Tools
 
Search this Thread
 
Old Aug 10, 2022 | 07:48 AM
  #1  
leonharu's Avatar
leonharu
Thread Starter
|
Laughing Gas
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2001
Posts: 968
Likes: 71
From: Cherryville,N.C.
Charging Problem:

I have charging issues with my truck.Truck.is a 1952 F-1 completely stock with 6 volt system.The problem is INTERMITTENT!I can watch my battery gauge and tell when this is happening. I hear a distinct like ratteling noise under dash up in drivers corner (circuit breaker area).I changed the voltage regulator because I thought it was just cutting out and end and did not help.Only other thing I thought about changing is the generator?Any suggestions.Sorry for long post. Russ
 
Reply
Old Aug 10, 2022 | 08:52 AM
  #2  
dennisb56's Avatar
dennisb56
Laughing Gas
20 Year Member
Photogenic
Liked
Loved
Joined: Jan 2006
Posts: 1,239
Likes: 53
From: Coatesville, PA
My first guess would be your generator is not putting out the needed voltage. Maybe the belt is loose or the generator needs new brushes? You need to check the voltage its putting out, I cant remember since I went to 12 volt a few years back but I'd guess you should see 7-8 volts output to charge your 6 volt battery. I'm sure someone else will provide better info but thats my thought.
 
Reply
Old Aug 10, 2022 | 01:07 PM
  #3  
ALBUQ F-1's Avatar
ALBUQ F-1
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2004
Posts: 27,294
Likes: 1,055
From: NM
I'd bet on the brushes, too.
 
Reply
Old Aug 10, 2022 | 05:07 PM
  #4  
Bob Ingram's Avatar
Bob Ingram
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2020
Posts: 1,907
Likes: 763
From: Hillsborough NJ
I had a similar issue, we had to push start after going out to dinner one night and barely got home on what was left in the battery.

I replaced the brushes and followed the seating procedure in the maintenance manual. I also took my generator and regulator to a shop where they adjusted the regulator and tested the generator.

This is from the maintenance manual…


 
Reply
Old Aug 11, 2022 | 05:36 AM
  #5  
52 USCG Panel's Avatar
52 USCG Panel
Logistics Pro
10 Year Member
Liked
Loved
Top Answer: 1
Joined: Oct 2014
Posts: 3,911
Likes: 1,192
From: Deerbrook, WI
I had an intermittent charging problem that got progressively worse, and it turned out to be a weak breaker. Good luck.

Jim
 
Reply
Old Aug 11, 2022 | 08:53 AM
  #6  
leonharu's Avatar
leonharu
Thread Starter
|
Laughing Gas
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2001
Posts: 968
Likes: 71
From: Cherryville,N.C.
Originally Posted by 52 USCG Panel
I had an intermittent charging problem that got progressively worse, and it turned out to be a weak breaker. Good luck.

Jim
Jim,are you talking about the breaker under dash on drivers side?I checked with several suppliers and not seeing any?I guess I will pull generator first for check and this breaker would be next?
 
Reply
Old Aug 11, 2022 | 09:04 AM
  #7  
Bob Ingram's Avatar
Bob Ingram
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2020
Posts: 1,907
Likes: 763
From: Hillsborough NJ
Originally Posted by leonharu
Jim,are you talking about the breaker under dash on drivers side?I checked with several suppliers and not seeing any?I guess I will pull generator first for check and this breaker would be next?
There’s 2 breakers, a 15A and a 30A. You’ll find them at your local auto parts stores.
 
Reply
Old Aug 11, 2022 | 10:52 AM
  #8  
52 USCG Panel's Avatar
52 USCG Panel
Logistics Pro
10 Year Member
Liked
Loved
Top Answer: 1
Joined: Oct 2014
Posts: 3,911
Likes: 1,192
From: Deerbrook, WI
Bob is correct. The breakers are under the dash on the left side close to the starter button. The failing breaker was affected by heat. When it was cool, it worked. As it heated up, it didn't. So when the ignition was off while making an adjustment to the voltage regulator, or messing with the grounds or something, the breaker cooled, and on start up, the charging system would work perfectly--and I was fooled into thinking whatever I had just done fixed the problem. The "fix" never lasted too long though. It was a very frustrating situation.

Jim
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Sep 27, 2022 | 01:14 PM
  #9  
leonharu's Avatar
leonharu
Thread Starter
|
Laughing Gas
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2001
Posts: 968
Likes: 71
From: Cherryville,N.C.
I am still scratching my head on this one.I have a new voltage regulator installed,the generator has been completely rebuilt.This charging situation is still Intermittent.I noticed my battery gauge was fluctuating really bad at one time.I polarized the regulator.What else is there to check?
 
Reply
Old Sep 27, 2022 | 01:34 PM
  #10  
Beechkid's Avatar
Beechkid
Moderator
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2002
Posts: 6,104
Likes: 384
From: Southern California
Club FTE Gold Member
Originally Posted by leonharu
I am still scratching my head on this one.I have a new voltage regulator installed,the generator has been completely rebuilt.This charging situation is still Intermittent.I noticed my battery gauge was fluctuating really bad at one time.I polarized the regulator.What else is there to check?
Sounds like the diodes in the alt are the issue.... the regulator might be doing this as well.
 
Reply
Old Sep 27, 2022 | 01:47 PM
  #11  
fordf348's Avatar
fordf348
Laughing Gas
15 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2011
Posts: 1,231
Likes: 199
From: near Philadelphia Pa
See if this helps it sure helped me
 
Reply
Old Sep 27, 2022 | 03:14 PM
  #12  
Bob Ingram's Avatar
Bob Ingram
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2020
Posts: 1,907
Likes: 763
From: Hillsborough NJ
Originally Posted by Beechkid
Sounds like the diodes in the alt are the issue.... the regulator might be doing this as well.
No diodes in a generator.
 
Reply
Old Sep 27, 2022 | 03:34 PM
  #13  
Bob Ingram's Avatar
Bob Ingram
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2020
Posts: 1,907
Likes: 763
From: Hillsborough NJ
Originally Posted by leonharu
I am still scratching my head on this one.I have a new voltage regulator installed,the generator has been completely rebuilt.This charging situation is still Intermittent.I noticed my battery gauge was fluctuating really bad at one time.I polarized the regulator.What else is there to check?
Earlier Jim, USCG Panel, mentioned the circuit breakers, did you replace them?

Are you sure it’s a charging problem and not a gauge issue? I was concerned that my gauge wasn’t working correctly so I purchased this gauge. I installed the current loop on the same wire that the panel gauge is on, but also connected the voltage wires to the ignition switch, it mounted it under the dash using some Velcro.

intermittent problems are the most difficult to diagnose. I’d go through every connection one by one, cleaning or replacing connectors, replacing breakers, replacing any wires that look suspect. It’s a fairly simply circuit so it shouldn’t be difficult to trace. If you don’t have the maintenance manual I can take pics of the section for you.

On my truck I eventually replaced the generator with a 6v positive ground alternator from powergen. It looks stock and eliminates the regulator. Unfortunately that won’t help you if the problem is in the wiring or breakers.


 
Reply
Old Sep 27, 2022 | 06:56 PM
  #14  
Beechkid's Avatar
Beechkid
Moderator
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2002
Posts: 6,104
Likes: 384
From: Southern California
Club FTE Gold Member
Originally Posted by Bob Ingram
No diodes in a generator.
Ahhh... I'm thinking too modern again!
 
Reply
Old Sep 27, 2022 | 10:31 PM
  #15  
leonharu's Avatar
leonharu
Thread Starter
|
Laughing Gas
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2001
Posts: 968
Likes: 71
From: Cherryville,N.C.
Where can I get the breakers for replacement?
 
Reply



All times are GMT -5. The time now is 02:16 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE