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Batteries Not Charging?

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Old Apr 4, 2022 | 08:44 PM
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Batteries Not Charging?

Hey guys, I just picked up a 2000 f350 7.3. It had new batteries and lasted about a day before it died out while driving. I can jump it and get it started but it drains the batteries when driving. I replaced the alternator but still having the same issue. It won’t charge. The alternator outputs 3.5v with the wire harness connected and the battery light on. Disconnecting the harness turns off the battery light and it outputs 11v. The A circuit (OG/LB) has the battery voltage coming through and the I circuit (LG/RD) has voltage when the ignition is on and I have a jumper car connected.



I don’t really know what to do from here. I’ve tried 3 alternators so it’s definitely not that and checked fuses. Wondering if anyone had a similar issue and knows a fix. Thanks guys, I appreciate any help!
 
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Old Apr 4, 2022 | 09:16 PM
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The Tech Folder at the top of this forum has many resources, one of which is this article that tells you how to test your charging system.
 
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Old Apr 4, 2022 | 11:39 PM
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It is silly how many batteries, starters, and alternators that I sold because people don't understand electronics and troubleshooting.
 
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Old Apr 5, 2022 | 06:06 AM
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The problem is it passes all of the trouble shooting steps in that pdf. The A and I circuits are working correctly. What would cause the alternator to only put out 3.5v?
 
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Old Apr 5, 2022 | 06:25 AM
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Where are you measuring the 3.5V from?
 
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Old Apr 5, 2022 | 06:33 AM
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3.5v is coming from the output terminal on the back of the alternator
 
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Old Apr 5, 2022 | 06:35 AM
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Originally Posted by Gdel
3.5v is coming from the output terminal on the back of the alternator
Are the batteries connected at the time of measurement? What grounding point did you use?
 
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Old Apr 5, 2022 | 06:55 AM
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Batteries are connected. With truck off the terminal is the battery voltage (11.8 now) and truck on it is 3.5v. I used the alternator block as ground and the negative battery terminal and got the same readings
 
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Old Apr 5, 2022 | 07:14 AM
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The 3-pin connector (with only 2 wires I and A) has a habit of not getting good contact. Have you tried wiggling it to see if the readings change as you do?
 
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Old Apr 5, 2022 | 07:29 AM
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Yeah no change with wiggling it but disconnecting it makes the alternator put out 11v when running
 
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Old Apr 5, 2022 | 07:38 AM
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Same behavior with all three alternators? Where are you buying these alternators from?
 
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Old Apr 5, 2022 | 07:44 AM
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Same with all three. First was on the truck when I got it. Second was autozone and third oriely. All stuck outputting 3.5v.
 
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Old Apr 5, 2022 | 07:46 AM
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Have you checked alternator case grounding? What is the resistance from alternator case to battery negative?
 
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Old Apr 5, 2022 | 08:14 AM
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I just checked. Alternator case to battery is <.3ohm for both batteries.

i noticed the cable to the alternator and the positive terminals on the batteries do not have continuity but it still reads 11v. Is there an inline fuse or something on that cable?
 
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Old Apr 5, 2022 | 09:26 AM
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Check the fusible links that bolt onto one of the large terminals of the starter on the PS fender. This diagram might help.

 
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