Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

DPF burned out

Thread Tools
 
Search this Thread
 
Old Jan 13, 2022 | 10:34 PM
  #1  
TomGlander01's Avatar
TomGlander01
Thread Starter
|
8th Gear
Joined: Jan 2022
Posts: 8
Likes: 1
DPF burned out

Ford F350, 2011, Super Duty, diesel. 55,000 miles. So it's 11 years old now. Towing our trailer, as we have for 10 years, the DPF unit cooked itself into oblivion. Literally burned itself out from the inside. Total meltdown. Two sensors were also destroyed in the process. Ford says $5,900 for a new one, available in a month. I tow my fifth wheel toy hauler 4 times a year. That's all the towing I do. Seems whimpy to me. 55,000 miles and it's toast? What kind of voodoo is this? I'll be investigating more tomorrow. Seems Ford should help with some compensation on this one. As soon as the truck is fixed, we are trading it in on an F450. Still, what a waste of money repairing the DPF which I don't believe should have burned up. But what do I know.
 
Reply
Old Jan 13, 2022 | 11:40 PM
  #2  
Ltngdrvr's Avatar
Ltngdrvr
Lead Driver
20 Year Member
Liked
Loved
Top Answer: 5
Joined: Nov 2005
Posts: 8,477
Likes: 4,972
Originally Posted by TomGlander01
Ford F350, 2011, Super Duty, diesel. 55,000 miles. So it's 11 years old now. Towing our trailer, as we have for 10 years, the DPF unit cooked itself into oblivion. Literally burned itself out from the inside. Total meltdown. Two sensors were also destroyed in the process. Ford says $5,900 for a new one, available in a month. I tow my fifth wheel toy hauler 4 times a year. That's all the towing I do. Seems whimpy to me. 55,000 miles and it's toast? What kind of voodoo is this? I'll be investigating more tomorrow. Seems Ford should help with some compensation on this one. As soon as the truck is fixed, we are trading it in on an F450. Still, what a waste of money repairing the DPF which I don't believe should have burned up. But what do I know.
Never heard of a DPF burning up, but they can get full of ash, getting clogged up in the process.
Sensor can go bad for sure, especially 11 year old ones.
Warranty on the DPF would be 8 years or 80K miles, so your truck is beyond the time on that.
And, I sure wouldn't let the dealer put a new one in, there are thousands of take off units out there from deleted trucks, probably pick up a whole used exhaust system for less than a grand, used to see them for about 500, but that's been a while.
 
Reply
Old Jan 14, 2022 | 05:14 AM
  #3  
senix's Avatar
senix
Super Moderator
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Aug 2008
Posts: 37,384
Likes: 1,868
From: Frederick, MD
Club FTE Gold Member
what codes did the service dept say? Did you scan yourself? Get a second opinion?

What prompted the visit in the first place?
 
Reply
Old Jan 14, 2022 | 05:31 AM
  #4  
Painted Horse's Avatar
Painted Horse
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2005
Posts: 5,239
Likes: 4,257
From: Kaysville Utah
I went a 150,000 miles on my 2011 before selling it. I put that many miles on in 5 years. No problems with DPF. Had to replace two of the sensor when I got up around 130,000 miles.
 
Reply
Old Jan 14, 2022 | 05:37 AM
  #5  
George C's Avatar
George C
Cargo Master
Joined: Oct 2005
Posts: 2,866
Likes: 515
From: WNY
The substrate in a DPF doesn’t burn. It can break, but not burn. Even if it broke apart, the only thing that would happen is a freer flow.
Sounds a little fishy.
 
Reply
Old Jan 14, 2022 | 05:44 AM
  #6  
BillyE's Avatar
BillyE
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2018
Posts: 1,592
Likes: 204
I’d either find a used one or delete it. I’m not sure which I’d do on an ‘11.
 
Reply
Old Jan 14, 2022 | 07:34 AM
  #7  
redford's Avatar
redford
FTE Leadership Emeritus
25 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2000
Posts: 23,174
Likes: 1,678
From: Stephensville WI
Club FTE Gold Member
Moved to 1999-2016 Super Duty forum.
 
Reply

Trending Topics

Old Jan 14, 2022 | 11:14 AM
  #8  
Motown Fire's Avatar
Motown Fire
More Turbo
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 708
Likes: 75
From: Houston
If you were going to keep it I’d say delete it.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Jan 14, 2022 | 11:59 AM
  #9  
Split rims's Avatar
Split rims
Fleet Mechanic
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2021
Posts: 1,655
Likes: 1,340
Trade it in before it's fixed.
Let them worry about it!
 
Reply
Old Jan 14, 2022 | 01:44 PM
  #10  
redford's Avatar
redford
FTE Leadership Emeritus
25 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2000
Posts: 23,174
Likes: 1,678
From: Stephensville WI
Club FTE Gold Member
Originally Posted by Ltngdrvr
Never heard of a DPF burning up, but they can get full of ash, getting clogged up in the process.
Sensor can go bad for sure, especially 11 year old ones.
Warranty on the DPF would be 8 years or 80K miles, so your truck is beyond the time on that.
And, I sure wouldn't let the dealer put a new one in, there are thousands of take off units out there from deleted trucks, probably pick up a whole used exhaust system for less than a grand, used to see them for about 500, but that's been a while.
Vehicles over 8,500 lbs GVWR are only covered for 5 years/50k miles under the federal emissions warranty.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
timelinex
2017 - 2022 Super Duty
212
Jun 3, 2021 10:06 AM
1011hans
2017 - 2022 Super Duty
2
Feb 27, 2018 06:21 PM
SMLWinds
6.7L Power Stroke Diesel
43
Aug 21, 2014 07:07 AM
SMLWinds
1999 - 2016 Super Duty
23
Aug 17, 2014 09:22 PM
tstpnb
1999 - 2016 Super Duty
4
Sep 25, 2004 09:30 AM




All times are GMT -5. The time now is 02:42 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE