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Intermittent Die/No Start

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Old Jan 7, 2022 | 09:11 AM
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Intermittent Die/No Start

So The other day I was backing my trailer off the road into the driveway and it died. I thought I had somehow managed to stall it (manual transmission), but it wouldn't restart. I was able to coast it down off the road, and still no start. I looked for tach movement and wait to start light, neither one. I unhooked the trailer so my son could pull my truck out from under it and park the trailer with his 7.3 :-). Just for fun, he turned the key and said, "I thought you had no wait to start light." He then turned the key to start and it fired right up. We let it run a while, and it seemed fine, but before I could move it, it died again. We checked fuse 22 and it was fine. It started again, but as it was running it would occasionally miss like it was going to die but catch and run fine. We tried wiggling the harness to the PCM, tuner, and harness over the valve cover, nothing seemed to make a difference. When it isn't going to start, there is no WTSL, but there is power to my tuner. I have a spare CPS, but I don't think that is the problem, and I disconnected the fuel bowl heater years ago. I really don't know how to diagnose this intermittent problem, any help greatly appreciated.
 
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Old Jan 7, 2022 | 09:51 AM
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Start by taking the tuner out of the equation but intermittent issues like that are usually electrical connections. The ignition switch under the steering column could be failing. That's all I have at the moment.
 
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Old Jan 7, 2022 | 10:00 AM
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Thanks for the reply. I did a ZF6 swap, and did not reprogram the PCM, just the tuner, so I can't run the truck w/o the tuner.
 
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Old Jan 8, 2022 | 07:48 AM
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My first thought was the fuel bowl heater…

I would start the search by looking into the ignition switch like Walleye said. Seems to be the next simple/logical reason for no activity when key on.
 
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Old Jan 8, 2022 | 07:51 AM
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May check that the contacts in the fuse slots for pcm power and related all still fit snug. I actually had the pcm diode get loose on my truck. If I hit a bump just right it would kill the engine. I bent the contacts a little to tighten everything back up and been fine since.
 
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Old Jan 17, 2022 | 04:12 PM
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Well I have checked fuse slots, wiggled everything I can think of, steering wheel, wiring connector to PCM, wiring under the dash and in the engine compartment, but I can not locate anything that seems to replicate the problem. It's just random. Any other ideas anyone? I'm really stumped and need some help. Thanks in advance.
 
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Old Jan 17, 2022 | 07:03 PM
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Do you want to try swapping an ignition switch in there?

How about reading codes with FORScan Lite and see what you find?
 
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Old Jan 17, 2022 | 11:24 PM
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If I'm remembering correctly, when the ignition is turned to run it triggers the coil for the PCM and IDM relays which then triggers the fuel pump relay. So when the issue presents have you checked for power at the PCM relay coil? If you have power to the coil then likely the relay or the wiring from it to the PCM. If no power then ignition or wiring is suspect.
 
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Old Jan 24, 2022 | 12:05 PM
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Originally Posted by udsuth78
If I'm remembering correctly, when the ignition is turned to run it triggers the coil for the PCM and IDM relays which then triggers the fuel pump relay. So when the issue presents have you checked for power at the PCM relay coil? If you have power to the coil then likely the relay or the wiring from it to the PCM. If no power then ignition or wiring is suspect.
I'm sorry to be so ignorant, where is the PCM relay coil? Do I just check this at the PCM fuse #30 (I think)?
Thanks for the help.
 
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Old Jan 24, 2022 | 10:46 PM
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The PCM relay is in the fuse box under the hood. If the image loads you it'll show which relay is which. Not sure if the engine wiring diagram is going to load up either, but you can find a copy of that in the sticky section listed 1st in the wiring diagrams section. If you zoom in to the upper left corner you'll see the pin map of the relays.
 
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