Problem regulator alternator
So for a quick test, fabricate ground jumpers between the regulator base, the battery (-) terminal, and the alternator case. See if that helps.
To ground the alternator case, look for an unused screw hole somewhere. You can attach a wire with a ring eye terminal there.
I'm not positive a bad ground will prevent charging. This fault typically causes overcharging, but it's easy enough to rule out.
1. The large terminal at the back of the alternator with the nut on top. With the engine off, make sure you have battery voltage there.
2. On the regulator there should be a lightgreen/red wire. Usually on the "S" terminal but can be on the "I" terminal also. Whichever it is, turn the key to run but do not start the engine. You should have 12v on this wire.
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1. The large terminal at the back of the alternator with the nut on top. With the engine off, make sure you have battery voltage there.
2. On the regulator there should be a lightgreen/red wire. Usually on the "S" terminal but can be on the "I" terminal also. Whichever it is, turn the key to run but do not start the engine. You should have 12v on this wire.
1. The large terminal at the back of the alternator with the nut on top. With the engine off, make sure you have battery voltage there.
2. On the regulator there should be a lightgreen/red wire. Usually on the "S" terminal but can be on the "I" terminal also. Whichever it is, turn the key to run but do not start the engine. You should have 12v on this wire.
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At idle the volts may be 13.5 to 13 volts and why you have to bring the RPM up to check the ALT out put, again this is normal with our charging systems.
Dave ----
At idle the volts may be 13.5 to 13 volts and why you have to bring the RPM up to check the ALT out put, again this is normal with our charging systems.
Dave ----
I would start at the battery and work out from there. Pull all connections and clean.
If me and the cables are old I would replace them at they could be bad but cant see this by looking at them, it inside the cables.
The neg. of the battery should go to the motor and a cable to the frame. Some use the same cable from battery - frame - motor like my 300 six motor dose.
Run a 10 gauge wire from battery to the inner fender to it is grounded and this should also ground the REG if it has a good connection were it is bolted.
Also run a 10 gauge wire from the block to the firewall. This will ground the cab as the cab is mounted on rubber mounts.
Out back you may want to run a 10 gauge wire from the bed to the frame to ground the bed as it is mounted on rubber also.
With all them grounds with good clean connections if you still have a issue then I would look back at the ALT / REG but the ground side needs looking / fixing first. That may even fix that 15.3 over charging issue as that will cook the battery over time.
Dave ----
I would start at the battery and work out from there. Pull all connections and clean.
If me and the cables are old I would replace them at they could be bad but cant see this by looking at them, it inside the cables.
The neg. of the battery should go to the motor and a cable to the frame. Some use the same cable from battery - frame - motor like my 300 six motor dose.
Run a 10 gauge wire from battery to the inner fender to it is grounded and this should also ground the REG if it has a good connection were it is bolted.
Also run a 10 gauge wire from the block to the firewall. This will ground the cab as the cab is mounted on rubber mounts.
Out back you may want to run a 10 gauge wire from the bed to the frame to ground the bed as it is mounted on rubber also.
With all them grounds with good clean connections if you still have a issue then I would look back at the ALT / REG but the ground side needs looking / fixing first. That may even fix that 15.3 over charging issue as that will cook the battery over time.
Dave ----
Best regards.
Emmanuel
Hi, When I turn on the ignition the charging needle goes straight to the right and when I start the engine. The needle goes from left to right and moves quickly is this normal
I would start at the battery and work out from there. Pull all connections and clean.
If me and the cables are old I would replace them at they could be bad but cant see this by looking at them, it inside the cables.
The neg. of the battery should go to the motor and a cable to the frame. Some use the same cable from battery - frame - motor like my 300 six motor dose.
Run a 10 gauge wire from battery to the inner fender to it is grounded and this should also ground the REG if it has a good connection were it is bolted.
Also run a 10 gauge wire from the block to the firewall. This will ground the cab as the cab is mounted on rubber mounts.
Out back you may want to run a 10 gauge wire from the bed to the frame to ground the bed as it is mounted on rubber also.
With all them grounds with good clean connections if you still have a issue then I would look back at the ALT / REG but the ground side needs looking / fixing first. That may even fix that 15.3 over charging issue as that will cook the battery over time.
Dave ----
If factory then you would hardly ever see the AMP gauge move.
Also are you running the newer 3G ALT and not the factory ALT?
If so did you rewire the shunt for the AMP gauge?
Dave -----
If factory then you would hardly ever see the AMP gauge move.
Also are you running the newer 3G ALT and not the factory ALT?
If so did you rewire the shunt for the AMP gauge?
Dave -----











