Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Front Bleeders rusted solid

Thread Tools
 
Search this Thread
 
Old Dec 19, 2021 | 08:40 AM
  #1  
2002Limited's Avatar
2002Limited
Thread Starter
|
Mountain Pass
Joined: Jun 2016
Posts: 214
Likes: 25
Front Bleeders rusted solid

I just completed replacing the main brake line from front to rear. Filled system, and bled rear brakes. I cannot for the life of me get the fronts to crack loose. I've soaked them in penetrant for a few nights now, and nothing. The system reservoir ran dry, so I'm assuming there is air in the front lines. Pedal feels strong, have driven it a few times with no issues. I did complete rotors/bearings/ calipers. . . on the front about 5 years ago. If I can't break the bleeders loose with penetrant and a deep wall socket on my 1/4" drive, I generally don't force it. I'm thinking of reefing on it with my 3/8" and then just putting calipers on it if I break it. How much air do you think is trapped in the system?
 
Reply
Old Dec 19, 2021 | 10:20 AM
  #2  
thor363's Avatar
thor363
Fleet Mechanic
5 Year Member
Photogenic
Loved
Joined: May 2017
Posts: 1,313
Likes: 102
From: TN
Heat is your friend. Also once they're out, install Russell speed bleeders with anti-seize.

Amazon Amazon
 
Reply
Old Dec 19, 2021 | 03:39 PM
  #3  
M1A4ME's Avatar
M1A4ME
Logistics Pro
Photogenic
Liked
Joined: Jun 2021
Posts: 4,597
Likes: 736
From: Chesterfield, VA
More than once over the years I've bled the rear brakes by loosening the fitting on the brake like to the rear wheel cylinder and then tightening it up again before the brake operator let up on the brake pedal. Always worked.

Not sure if I ever bled a disk brake caliper like that, but it might work.
 
Reply
Old Dec 22, 2021 | 05:03 PM
  #4  
DSMMH's Avatar
DSMMH
Fleet Mechanic
Joined: Jun 2006
Posts: 1,589
Likes: 20
Pre-soak the bleeders with penetrating fluid and let set over night. Put the bleeder wrench on the bleeder and as you try to open it take a hammer and hit the caliper as close as possible to the bleeder several times. Also, it may be time for new calipers.

Ed
 
Reply
Old Dec 22, 2021 | 08:01 PM
  #5  
JAck19's Avatar
JAck19
Laughing Gas
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2020
Posts: 831
Likes: 171
From: Greenville, TX
Tons of solid advice here. Install speed bleeders the second you get that sucker opened up.

If it was me, I'd buy some "new" calipers from your local auto parts store, specifically something that has the longest warranty. I recently had to warranty my fronts as well from Autozone, and it was cake. If you pick some up, install the speed bleeders in them before you install them.
 
Reply
Old Dec 23, 2021 | 08:23 AM
  #6  
Rick1025's Avatar
Rick1025
Tuned
15 Year Member
Joined: Dec 2009
Posts: 401
Likes: 20
speed bleeders

Its been my experience that not all calipers have the same threads on the bleeders. I have speed bleeders on my 02 E350, but the thread sizes are not necessarily the same on rebuilt calipers. They may drill and tap oversize if they get damaged cores to rebuild. Make sure of the correct size before buying new bleeders.
 
Reply
Old Dec 29, 2021 | 01:12 PM
  #7  
Watcher58's Avatar
Watcher58
Laughing Gas
Joined: Nov 2014
Posts: 1,108
Likes: 23
Originally Posted by 2002Limited
I just completed replacing the main brake line from front to rear. Filled system, and bled rear brakes. I cannot for the life of me get the fronts to crack loose. I've soaked them in penetrant for a few nights now, and nothing. The system reservoir ran dry, so I'm assuming there is air in the front lines. Pedal feels strong, have driven it a few times with no issues. I did complete rotors/bearings/ calipers. . . on the front about 5 years ago. If I can't break the bleeders loose with penetrant and a deep wall socket on my 1/4" drive, I generally don't force it. I'm thinking of reefing on it with my 3/8" and then just putting calipers on it if I break it. How much air do you think is trapped in the system?
My advice-replace the calipers. Every time I’ve had something like that happen, something else happens. I had to use a pull bar and apply pressure with a hydraulic floor jack over 2 dozens times until I could start to move it. It took an hour to remove it after using tons of penetrant, heating until the dust boots on the slide bolts were smoking Bad thing was I retorqued those bolts 2 months before because the calipers were lose from a brake job(supposedly) done by the selling dealer.

You’ll likely have to do a mutilectomy to get the fitting out with the hope the threads are the same. If you tend to have luck like mine, I’d stop while I was ahead FWIW
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
LIPowerstroke
Brakes, Steering, Suspension, Tires, & Wheels
8
May 23, 2021 08:59 AM
blackbronco92
1997 - 2003 F150
18
Jul 21, 2017 07:35 AM
trukn07
Brakes, Steering, Suspension, Tires, & Wheels
16
Apr 8, 2016 09:46 PM
71-4R3SONS
Excursion - King of SUVs
5
May 13, 2015 01:25 PM
2005 silver Ford FX4
2004 - 2008 F150
11
Jul 27, 2012 08:14 PM




All times are GMT -5. The time now is 08:13 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE