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Old Dec 17, 2021 | 11:47 AM
  #1  
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Wandering excursion

Recently installed a Kelderman 4-link 5” kit on my 2004 4x4 6.0 excursion. I am now experiencing very bad pulling either way when I drive on roads that have any grooves, like from heavy trucks. My steering is tight, and all tie rod ends, ball joints, and bearings are new. Alignment has been done as well. Wondering where I should look to correct this, I have read about adjusting the caster to +5°, using shims. But not really sure where to get the shims or where to install them.

also I’m sure the -44 offset 12” wide tires aren’t helping, but it didn’t do this prioryup swapping to the 4-link.


Any help would be greatly appreciated…..
 
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Old Dec 17, 2021 | 01:03 PM
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Welcome to the EX forum!

First off.....pictures please!
Is this the full air ride setup front and rear? Most aftermarket linked front suspensions have adjustable links that should allow for changing the caster.
What are the current alignment specs post recent alignment job?
What size tire are you running and at what pressures front and rear? Too high of pressure, especially in an oversized tire can get things a little squirrelly.
 
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Old Dec 17, 2021 | 01:16 PM
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I will get pics

Originally Posted by WE3ZS
Welcome to the EX forum!

First off.....pictures please!
Is this the full air ride setup front and rear?
What are the current alignment specs post recent alignment job?
What size tire are you running and at what pressures front and rear? Too high of pressure, especially in an oversized tire can get things a little squirrelly.

Sorry, I am at work at the moment and don't have any pics but I will upload some when I get home.
The air ride is on the front only, I do have helper bags for the rear but the springs are modded C codes.
I did not receive a print out of the alignment but was told it was right at zero what ever that pertains too exactly.
currently running 35x12.5's at 50-55 psi
 
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Old Dec 17, 2021 | 01:34 PM
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Originally Posted by 2004EX
Sorry, I am at work at the moment and don't have any pics but I will upload some when I get home.
The air ride is on the front only, I do have helper bags for the rear but the springs are modded C codes.
I did not receive a print out of the alignment but was told it was right at zero what ever that pertains too exactly.
currently running 35x12.5's at 50-55 psi
That's probably your problem...
 
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Old Dec 17, 2021 | 01:38 PM
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Ignorant on alignment

That is kind of what I’m leaning toward but I’m not very seasoned at what the alignment numbers should be.
 
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Old Dec 17, 2021 | 04:15 PM
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One set of links (upper or lower) should be adjustable in length. You'll need to lengthen the lower links , or shorten the upper links, to dial in more caster. 5 degrees is kinda the sweet spot for caster, but the only real down side to more is increased steering effort.
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Old Dec 17, 2021 | 04:29 PM
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Thank you, I’m an idiot, I wasn’t even thinking that the 4 link is completely adjustable and that I don’t need shims. I appreciate the help I will set it at 5° and re-post my results.
 
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Old Dec 20, 2021 | 08:58 PM
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I would also like to note that any lift to the front end will need to also have the track bar adjusted. The stock one is not adjustable and there are plenty of options for an adjustable one. I found one on eBay for $70 and others can be had in the few hundred dollar range.
I did springs, ball joints, tie rods, polyurethane bushings in the springs, body mounts, and front sway bar, tightened up the gear box, and still had some funky steering stuff going on. That is until I removed the track bar and installed an adjustable one.
The change in length from old to new was about +1" but it completely solved all my remaining drivability issues.
 
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Old Dec 20, 2021 | 11:59 PM
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Originally Posted by Rudok6300
I would also like to note that any lift to the front end will need to also have the track bar adjusted. The stock one is not adjustable and there are plenty of options for an adjustable one. I found one on eBay for $70 and others can be had in the few hundred dollar range.
I did springs, ball joints, tie rods, polyurethane bushings in the springs, body mounts, and front sway bar, tightened up the gear box, and still had some funky steering stuff going on. That is until I removed the track bar and installed an adjustable one.
The change in length from old to new was about +1" but it completely solved all my remaining drivability issues.
i would sure hope that a completely new front suspension system that replaced the leaf springs with a link setup would include a new , and much heavier duty, track bar.

in the stock leaf springs setup, the springs do the majority of the work keeping the axle centered under the truck. In fact, very few leaf springs trucks even have track bars at all. So the stock track bar on the Ex is sized accordingly small.

Now if you replace the leaf springs with a link suspension, unless its a triangulated link setup ( very hard to do in the front of a truck) then all the axle centering is now the sole responsibility of the track bar. Running the stock Ex track bar with a front link suspension would be downright unsafe. Go look at the size of the track bar in 05+ superdutys or any other coil spring front diesel, they’re massive compared to the stock Ex track bar.
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.

 
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Old Dec 21, 2021 | 07:08 AM
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Yes, the Kelderman kit comes with a new track bar.
 
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Old Dec 21, 2021 | 05:43 PM
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What you are describing sounds like the toe is set negative or toe out. You want a smidge of Toe In aka positive toe.

with leaf spring front suspensions I set the the caster to 5* because as the suspension cycles you loose caster, this is not the case with a linked front suspension so you shouldn’t need 5*

i would set your alignment to:

caster + 4*
camber 0*
toe + .03*
 
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Old Dec 21, 2021 | 06:33 PM
  #12  
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I will give that a try and reply back when I get it done. Thanks
 
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Old Jan 4, 2022 | 07:51 PM
  #13  
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Fixed, mostly

Thanks for all the advice on my wandering issue. I had the alignment shop add 5° positive caster to the front axle and it made a world of difference. I think I could get rid of the remainder of the wander if I reduced my negative offset some, but I like the look and now the steering does what I want it to. So, again, thanks everyone!!
 
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Old Jan 5, 2022 | 07:08 AM
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Originally Posted by 2004EX
Thanks for all the advice on my wandering issue. I had the alignment shop add 5° positive caster to the front axle and it made a world of difference. I think I could get rid of the remainder of the wander if I reduced my negative offset some, but I like the look and now the steering does what I want it to. So, again, thanks everyone!!

you don’t mention your toe setting or air psi. Make sure you have Toe in not Toe out. Especially with wide tires psi is critical, to high will make it wiggle all over the road.

those are more likely to be your issue than wheel offset.
 
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