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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Fuel woes.

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Old Oct 1, 2021 | 12:25 PM
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Fuel woes.

96 f250 . Runs great on start fluid. New fuel tank , new fuel filter , new fuel pump , new and tested tps, new fuel regulator , new injectors. Unplug an injector have pulse with test light. Put screwdriver on injector hear clicking. No start. No smell of fuel in tail pipe. Took out computer no obvious burns or leaky capac. New plugs , new cap , new rotor , new wires , new vac lines , new egr. Ummm... oh fuel pressure at 35 on gauge. I think that's everything. Pulling hair at this point . Any thing I'm overlooking ? Runs like a kitten purring on start fluid if it's sprayed correctly. Was running rough when first got it . Progressively got worse through about 50 miles. Anyway I wanna light a match.
 
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Old Oct 1, 2021 | 01:23 PM
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When you turn the key on before start, do you hear fuel pump prime. You FP is ok at 35 with a V8. You don't have a 4.9 do you?
 
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Old Oct 1, 2021 | 01:34 PM
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Fuel pumps see to work as they should. Both brand new. Pretty sure 35 to 40 psi is where it's supposed to be . V8 5.8.
 
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Old Oct 1, 2021 | 01:38 PM
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Originally Posted by Rob29691
Pretty sure 35 to 40 psi …
What does pretty sure mean?…
 
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Old Oct 1, 2021 | 01:38 PM
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subford post
When the fuel pump does not run short pin #2 to pin #6 of the self-test plug and turn on the key. The fuel pump should run until the key is turned off.

If it does the computer is more than likely bad.

If it does not run then short pin #6 of the self-test plug to a ground point and turn on the key. If the fuel pump runs now you have a bad ground through the computer to the body ground point




 
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Old Oct 1, 2021 | 01:43 PM
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Those test are for non running pump. Have you tried starting it on both pumps? To clarify, when it starts with starter fluid does it continue to run on its on or does it die of fuel starvation?
 
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Old Oct 1, 2021 | 01:48 PM
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When you hear the pumps run when you turn the key on, do they turn off after about 2 seconds?
 
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Old Oct 1, 2021 | 01:59 PM
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Turn key on fuel pumps either one run for 2 seconds shut off. When I said pretty sure pumps are running I ment I've read lots up on it and they do what everyone says they should. Yes after you stop the start juice it dies of fuel starvation. While I had fuel rails off I cycled the key a few times to look at the volume coming out. Seemed like plenty. Actually some of the fuel went into the injector hole and you could hear some of it trying to ignite even with the injectors out. I even spun it over with no injectors and let more fuel pour from rails to flush them a bit.
 
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Old Oct 1, 2021 | 02:02 PM
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Did you verify 35 psi on the manifold? how did you verify?

Engine running - 30-40 PSI
Key on Engine Off - 35-45 PSI
 
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Old Oct 1, 2021 | 02:03 PM
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Lets see if your fuel regulator is working. Under hood fuses and relays. Have a helper turn the key on and see if you can hear the regulator clicking. If not swap it out for the other one in there and see if it starts.
 
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Old Oct 1, 2021 | 02:13 PM
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If the regulator is working, check the inertia switch. On mine it is in the kick panel on the passenger side.
 
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Old Oct 1, 2021 | 02:33 PM
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The relay is clicking . Fuel pumps come on depending on which is selected as they should. Fuel pressure verified with fuel pressure guage. Just noticed after key is cycled a few times it will pop like it gets a lil fuel when key switch is turned on and off a few times. Also I guess there is a check valve somewhere as the pressure stays on manifold until I unscrew guage a lil bit to bleed it off. Where is that located fuel line at tank ? Pump itself ?
 
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Old Oct 1, 2021 | 02:35 PM
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OK check the inertia switch.I searched for the location on your 96 and is says driver side kick panel.
 
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Old Oct 1, 2021 | 02:40 PM
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Inertia switch is verified pushed in. But that just kills fuel pump huh ?
 
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Old Oct 1, 2021 | 02:41 PM
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Not sure on your year. Try it the other way and see if it starts
 
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