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ZF5 swap

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Old Sep 21, 2020 | 03:17 PM
  #1  
Hood_stackeez's Avatar
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ZF5 swap

Hello, I am about to swap out my 4r100 with the zf5. I have just about everything I need but I am unsure of the driveshaft. The zf5 is a 96 and the truck is a 2000. So if anyone knows which one I need please respond!! thank you
 
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Old Sep 22, 2020 | 07:22 AM
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Apologies in advance for not having information about the drive shaft.

Just curious, are you tracking that this swap might present a step-backward in terms of gearing? Unless I am missing something, OD gears are 0.71 for the 4R100 and 0.77 for the ZF-5 (am presuming it is the diesel s5-47 variant). And reverse is a little fast too as the S5-47 is 4.66.
 
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Old Sep 22, 2020 | 07:31 AM
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I am switching to the zf5 simply due to preference. I have considered this but I am not too concerned and it is the s5-47.
 
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Old Sep 22, 2020 | 08:37 AM
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I would also discourage this, but can try to answer your question.

If you are using the OBS/ZF5 t-case, you’ll need to have the front of driveshaft modified for the different style flange on T-case.

Ill have to go look at the 2 different t-cases to remember what else is different.

I dont know how the driveshaft lengths are different, but that will likely need to be addressed. To shorten a shaft usually costs me about $50 locally. If you need different ends, that can easily double the cost.

Not sure about crossmember differences either.

There are several other challenges that need to be overcome as well.
 
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Old Sep 22, 2020 | 10:13 AM
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I appreciate the input. However I am working with a 2wd model so it is only the rear shaft. As well as the cross member can be moved forward and the mounting hardware from the 4r100 can be reused.
 
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