Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Replacing AC Compressor - How Hard and Best Source

Thread Tools
 
Search this Thread
 
Old Jan 18, 2021 | 03:31 PM
  #16  
ztodd377's Avatar
ztodd377
Laughing Gas
15 Year Member
Liked
Joined: Mar 2007
Posts: 898
Likes: 23
From: Tucson
Club FTE Gold Member
Originally Posted by SkySkiJason
Murray and other brands part number 38639 is the ‘colder AC’ orifice tube. I’ve put this in literally dozens of these trucks.

It’s also commonly ‘orange’. I’ve used other brands that have the same orifice size (0.057”) and they were also orange.

https://www.ackits.com/index.php?rou...earch=31-50005

https://www.oreillyauto.com/detail/b.../4517996?pos=2
Still looking at options. Definitely going to go with the 38639 orifice tube. Is there any reason to stick with a Motorcraft compressor, or are the kits on Amazon and the like just fine. I'd like something that is going to last me at least another 10+ years.
 
Reply
Old Jan 18, 2021 | 03:38 PM
  #17  
ztodd377's Avatar
ztodd377
Laughing Gas
15 Year Member
Liked
Joined: Mar 2007
Posts: 898
Likes: 23
From: Tucson
Club FTE Gold Member
Originally Posted by SkySkiJason
Murray and other brands part number 38639 is the ‘colder AC’ orifice tube. I’ve put this in literally dozens of these trucks.

It’s also commonly ‘orange’. I’ve used other brands that have the same orifice size (0.057”) and they were also orange.

https://www.ackits.com/index.php?rou...earch=31-50005

https://www.oreillyauto.com/detail/b.../4517996?pos=2
SSJ,
Is the Motorcraft YG-343 the same as the Murray 38639? I found one on Amazon.
 
Reply
Old Jan 18, 2021 | 05:02 PM
  #18  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Originally Posted by ztodd377
SSJ,
Is the Motorcraft YG-343 the same as the Murray 38639? I found one on Amazon.
Can you find an orifice size for that?

They are only a few $$ each at the auto parts store.
 
Reply
Old Jan 18, 2021 | 07:58 PM
  #19  
ztodd377's Avatar
ztodd377
Laughing Gas
15 Year Member
Liked
Joined: Mar 2007
Posts: 898
Likes: 23
From: Tucson
Club FTE Gold Member
Think I'm going with the same kit FTN got from Amazon. Going to also a new evaporator. As a bonus, on my way home this afternoon my high pressure power steering line blew and puked ATF everywhere so I ordered a new one of those and a new power steering pump from Clay since the originals have over 240k on them.
 
Reply
Old Feb 20, 2021 | 09:20 PM
  #20  
ztodd377's Avatar
ztodd377
Laughing Gas
15 Year Member
Liked
Joined: Mar 2007
Posts: 898
Likes: 23
From: Tucson
Club FTE Gold Member
I have the kit that FTN bought but the front of the compressor looks different than original. Not sure if it matters or not.

FTN, did your compressor pre-oiled, or did you have to add the 7oz yourself?




 
Reply
Old Feb 20, 2021 | 09:37 PM
  #21  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,135
Likes: 4,732
From: Henderson, NV
Club FTE Gold Member
Originally Posted by ztodd377
I have the kit that FTN bought but the front of the compressor looks different than original. Not sure if it matters or not.

FTN, did your compressor pre-oiled, or did you have to add the 7oz yourself?



That’s just a different clutch. I had to add oil to the system myself. I don’t recall what the correct amount is at the moment. I replaced everything though so there was no residual oil.

EDIT: Our AC system takes 42oz of R134a refrigerant and 9oz of PAG 46 oil per this chart.
 
Reply
Old Feb 22, 2021 | 09:41 AM
  #22  
ztodd377's Avatar
ztodd377
Laughing Gas
15 Year Member
Liked
Joined: Mar 2007
Posts: 898
Likes: 23
From: Tucson
Club FTE Gold Member
Got everything installed yesterday. Went pretty smoothly except for the line that connects from the condenser to the evaporator. I used the special release tool to separate the line, put in the new orifice, new o-rings, and new spring piece but can’t for the life of me get that to go back together.

The other issue I have is that my 20 year old heater core hoses finally gave up the ghost so I’ll be replacing those shortly. I’ve used the Ranger valve mod for the A/C previously and am wondering if I’ll still need it with the new SSJ recommended orifice.
 
Reply
Old Feb 22, 2021 | 11:06 AM
  #23  
ztodd377's Avatar
ztodd377
Laughing Gas
15 Year Member
Liked
Joined: Mar 2007
Posts: 898
Likes: 23
From: Tucson
Club FTE Gold Member
Has anyone tried the heater control valve from the 04-05 Excursions on our trucks? Heater Control Valve
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Feb 23, 2021 | 06:39 AM
  #24  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
I just use a 3/4” PEX barbed valve on the heater core supply. Close it late spring and open it in the fall. Costs about $10 and leaks/failures unlikely. (Unlike the other options...)
 
Reply
Old Feb 23, 2021 | 06:41 AM
  #25  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
The quick connect fittings at the heater core often fail. I also delete these and just put hose clamps at the heater core. Not sure I’ve actually seen a hose failure.
 
Reply
Old Feb 23, 2021 | 07:18 AM
  #26  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,135
Likes: 4,732
From: Henderson, NV
Club FTE Gold Member
Originally Posted by ztodd377
Has anyone tried the heater control valve from the 04-05 Excursions on our trucks? Heater Control Valve
I used one of these because it still allows circulation in that circuit while the heater core is bypassed.

 
Reply
Old Feb 23, 2021 | 07:23 AM
  #27  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Originally Posted by FordTruckNoob
I used one of these because it still allows circulation in that circuit while the heater core is bypassed.
What is the reason for ‘circulation in that circuit’?
 
Reply
Old Feb 23, 2021 | 07:30 AM
  #28  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,135
Likes: 4,732
From: Henderson, NV
Club FTE Gold Member
Originally Posted by SkySkiJason
What is the reason for ‘circulation in that circuit’?
I don't like liquid that is supposed to be circulating as part of a larger system stagnating in a dead end. The stuff in the heater core is still doing that admittedly but at least it's a smaller volume.
 
Reply
Old Feb 23, 2021 | 09:54 AM
  #29  
ztodd377's Avatar
ztodd377
Laughing Gas
15 Year Member
Liked
Joined: Mar 2007
Posts: 898
Likes: 23
From: Tucson
Club FTE Gold Member
I will probably go the ball valve route. My ranger valve always a slight leak.
 
Reply
Old Feb 23, 2021 | 11:48 AM
  #30  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Originally Posted by FordTruckNoob
I don't like liquid that is supposed to be circulating as part of a larger system stagnating in a dead end. The stuff in the heater core is still doing that admittedly but at least it's a smaller volume.
I think some ‘fresh’ coolant will migrate to each side of the closed ball valve - but I don’t think it matters. I’ve put the ball valve on lots of trucks and no issues (including leaks).
 
Reply



All times are GMT -5. The time now is 11:13 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE