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Old May 1, 2020 | 06:39 PM
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Brake problems

I have a 1977 F150 4x4 shortbed, and after going through numerous brand new master cylinders that were all defective before even putting them on the truck, I installed a brake master cylinder off a 1990 F150. Currently my brakes are super soft when i start driving but after about ten minutes of driving the pedal becomes rock hard and the front calipers dont release. I have a hard time getting the truck above 45, and if maintaining a constant pressure of the gas pedal you can feel the truck start to gradually slow down as the brakes lock up tighter and tighter. I'm at a loss. The system has new fluid all the way through it and ive adjusted the pedal from the booster into the master cylinder countless times. I've replaced both front calipers, And forums on hear said the 90 master cylinder would work with my truck. Does anyone know what could be causing this issue?
 
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Old May 1, 2020 | 07:54 PM
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If you shut the engine off do the brakes release ? your booster is my first thought.

Do the rear brakes lock too ?

 
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Old May 1, 2020 | 07:55 PM
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Originally Posted by Blaise Zman
I have a 1977 F150 4x4 shortbed, and after going through numerous brand new master cylinders that were all defective before even putting them on the truck, I installed a brake master cylinder off a 1990 F150. Currently my brakes are super soft when i start driving but after about ten minutes of driving the pedal becomes rock hard and the front calipers dont release. I have a hard time getting the truck above 45, and if maintaining a constant pressure of the gas pedal you can feel the truck start to gradually slow down as the brakes lock up tighter and tighter. I'm at a loss. The system has new fluid all the way through it and ive adjusted the pedal from the booster into the master cylinder countless times. I've replaced both front calipers, And forums on hear said the 90 master cylinder would work with my truck. Does anyone know what could be causing this issue?
Soft pedal equals leak allowing air in the line or your booster could be bad or no vacuum.
 
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Old May 1, 2020 | 08:00 PM
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Originally Posted by 440 sixpack
If you shut the engine off do the brakes release ? your booster is my first thought.
The brakes don't release when I **** the engine off, and they don't instantly get hard either.
Do the rear brakes lock too ?
No, only the front brakes. The brakes don't release when I turn the engine off either.
Originally Posted by ManfredVonRichtofen
Soft pedal equals leak allowing air in the line or your booster could be bad or no vacuum.
I think the reason it's soft at first is because of the rod coming out of the booster being adjusted in too far. I set it around the same place as the one on the truck I pulled the master cylinder off.
 
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Old May 1, 2020 | 08:50 PM
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Are you sure the masters you' had were for disk brakes ? drum brakes have a residual valve in the master you don't want on discs. though it still should release.

Have you tried unhooking and plugging the booster ? don't go flying down the freeway but try the brakes without the booster hooked up at slow speeds to see if they still lock.

You said you have adjusted the rod between the master and booster. how are you adjusting it and are you positive it's correct ? this would cause your problem.

I have heard of brake hoses going bad and working like a check valve . I've never seen it and it sounds far fetched to me but when you have a strange problem consider anything.

The distribution valve is a possibility , though I've never seen it cause your problem.
 
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Old May 1, 2020 | 08:57 PM
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Originally Posted by 440 sixpack
Are you sure the masters you' had were for disk brakes ? drum brakes have a residual valve in the master you don't want on discs. though it still should release.

Have you tried unhooking and plugging the booster ? don't go flying down the freeway but try the brakes without the booster hooked up at slow speeds to see if they still lock.

You said you have adjusted the rod between the master and booster. how are you adjusting it and are you positive it's correct ? this would cause your problem.

I have heard of brake hoses going bad and working like a check valve . I've never seen it and it sounds far fetched to me but when you have a strange problem consider anything.

The distribution valve is a possibility , though I've never seen it cause your problem.
​​​​​​The truck I took the master cylinder off of had disks on the front and drums on the rear. Same setup as mine has. I haven't tried plugging the booster yet but I'll give it a shot first thing in the morning. I'm adjusting the rod by pulling it out and unscrewing the end of it, but I've easily done it over a dozen times with the only noticeable difference being how well the brakes work before they lock up. I ordered new front brake lines because one looks pretty worn and plan on installing those in the morning. No part stores around me were able to pull up any listings for a preportioning valve.
 
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Old May 1, 2020 | 10:30 PM
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You could possibly have a collasped brake hose as mentioned. I would put a stock master cylinder back on.
 
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Old May 1, 2020 | 10:35 PM
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Originally Posted by 440 sixpack
Are you sure the masters you' had were for disk brakes ? drum brakes have a residual valve in the master you don't want on discs. though it still should release.

Have you tried unhooking and plugging the booster ? don't go flying down the freeway but try the brakes without the booster hooked up at slow speeds to see if they still lock.

You said you have adjusted the rod between the master and booster. how are you adjusting it and are you positive it's correct ? this would cause your problem.

I have heard of brake hoses going bad and working like a check valve . I've never seen it and it sounds far fetched to me but when you have a strange problem consider anything.

The distribution valve is a possibility , though I've never seen it cause your problem.
The truck I took the master off had the same brake setup my truck has. I'll try unplugging the booster when I'm back at the shop in the morning. I'm adjusting the rod by unscrewing the end of it and I've adjusted it about a dozen times with no difference other than how much pedal I have before the fronts seize. I'll have new brake hoses in the morning and plan on putting them on while exploring any other opportunities you guys suggest.
 
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Old May 1, 2020 | 10:36 PM
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Originally Posted by ManfredVonRichtofen
You could possibly have a collasped brake hose as mentioned. I would put a stock master cylinder back on.
The only stock master cylinder I have is the one I took off the truck, which also had a really spongy pedal and we couldnt get it to bleed. Constant air in the lines.
 
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Old May 1, 2020 | 11:10 PM
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While possible the hoses are probably the least likely cause.

The rod on the booster should be adjusted to just make contact with the master cylinder piston. being slightly short is okay. it won't effect your pedal really, but it has a huge effect on your brakes if it's incorrect. you really need the correct master they're pretty specific.

I suspect your booster is the problem if the master or the rod adjustment isn't. unhooking it may tell you what you need to know but it may not. if it's an adjustment or binding issue from stuck or damaged component it may still hold the master in. but when you say it pulls the brakes on that makes me think booster, the booster and your foot are the only things in the system that apply force to activate the brakes.
 
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Old May 1, 2020 | 11:17 PM
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Originally Posted by 440 sixpack
While possible the hoses are probably the least likely cause.

The rod on the booster should be adjusted to just make contact with the master cylinder piston. being slightly short is okay. it won't effect your pedal really, but it has a huge effect on your brakes if it's incorrect. you really need the correct master they're pretty specific.

I suspect your booster is the problem if the master or the rod adjustment isn't. unhooking it may tell you what you need to know but it may not. if it's an adjustment or binding issue from stuck or damaged component it may still hold the master in. but when you say it pulls the brakes on that makes me think booster, the booster and your foot are the only things in the system that apply force to activate the brakes.
Right now I have it set to where it has a hairs gap between it and the master when theres no pressure on the pedal. I'll unhook the booster and see what that does, and might order a new one just to make sure it isn't the problem for my own peace of mind.
 
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Old May 1, 2020 | 11:47 PM
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you should be able to tell if it's the booster before you replace it. not that replacing it would be a bad idea anyway. but getting the correct master would be the first thing I'd buy assuming the booster isn't the problem.

Sounds like you have it adjusted properly.
 
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Old May 2, 2020 | 12:24 AM
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bad break's

I had basically the same problem. Replaced master cylinder pads rotors. Start driving and if I had to use the brakes frequently the rotors would get hot and cause problems. So I replaced the soft lines problem solved, the old soft lines swell when the brake fluid gets hot.
 
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Old May 2, 2020 | 12:01 PM
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Unless something is wrong the fluid is free to return to the master cylinder so no pressure should result from swelling or heat.
 
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Old May 2, 2020 | 12:42 PM
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When a booster goes out..you literally have no brakes at all. Don't ask me how I know.
 
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