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5.4 4v rebuild

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Old Jan 9, 2020 | 10:14 AM
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5.4 4v rebuild

Hello. Does anyone have max cylinder ware limits for 5.4 4v for Navigator or may be someone have all of those limits sizes? Is it same lake in this file? Can not find info. Doing rebuild of that engine from my Navigator. We did measurement of cylinders today. Here is the numbers.
 
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Old Jan 10, 2020 | 08:53 AM
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Originally Posted by Baza
Hello. Does anyone have max cylinder ware limits for 5.4 4v.
I believe the largest oversized piston available is .060 so to me that would make that you're maximum limit.
 
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Old Jan 10, 2020 | 03:42 PM
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Lincoln divides their 5.4L blocks into three grades based on actual bore size.

Grade 1 bore is 90.200 - 90.210mm
Grade 2 bore is 90.210 - 90.220mm
Grade 3 bore is 90.220 - 90.230mm

Stock piston is 90.180mm

As the bores tend to wear very little I’m only guessing that you may have a grade 3 block.
(Not sure what happened to your #2 hole.)

The smallest oversized pistons I have seen for the 32-valve Lincoln is +0.50mm, that would put new pistons at 90.680mm.

Piston to bore clearance spec is in the 0.005 to 0.025mm range, so #2 should come out fine.
 
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Old Jan 11, 2020 | 02:15 AM
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Originally Posted by pdqford
Lincoln divides their 5.4L blocks into three grades based on actual bore size.

Grade 1 bore is 90.200 - 90.210mm
Grade 2 bore is 90.210 - 90.220mm
Grade 3 bore is 90.220 - 90.230mm

Stock piston is 90.180mm

As the bores tend to wear very little I’m only guessing that you may have a grade 3 block.
(Not sure what happened to your #2 hole.)

The smallest oversized pistons I have seen for the 32-valve Lincoln is +0.50mm, that would put new pistons at 90.680mm.

Piston to bore clearance spec is in the 0.005 to 0.025mm range, so #2 should come out fine.
Hello. Thanks for your reply. Do you have a pdf file or any file with stock sizes for crankshaft , camshafts, pistons etc. ? I want to compare a measurements but cant find a proper file.
 
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Old Jan 11, 2020 | 09:33 AM
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Here is some photos of my project. It's Lincoln Navigator 1999 with 5.4 4v engine and 4r100 tranny.



















Any input on how to fix or upgrade this car will be very much appreciated.
I have installed TransGo shift kit. Going to rebuild rest of the gearbox.
Engine block goes to the boring.
Heads are fixed. Valve guides still in good condition, intake valves are good too. Exhaust valves and valve stem seals are new.

​​​​​​
And many many other things are done.

​​​​​​
 
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