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Fuel water separator delete or replace?

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Old Nov 2, 2019 | 02:54 PM
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Fuel water separator delete or replace?

I understand we can run the idi with no water separator.
what are the downsides to deleting this part?
 
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Old Nov 2, 2019 | 04:57 PM
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destroying your IP with water intrusion
 
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Old Nov 2, 2019 | 04:59 PM
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BUT then again who needs a fuel Filter when we all know the fuel they sell at the Pump is Perfect
 
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Old Nov 2, 2019 | 05:11 PM
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I am going to assume you have a 6.9 with the firewall mounted separator? You can replace it with a newer fuel water separator but diesel fuel needs a water separator it's not optional.
 
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Old Nov 3, 2019 | 07:40 AM
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Originally Posted by lonewolf_
destroying your IP with water intrusion
Right, one of the first things the shop foreman told me when I originally went to work in a diesel truck shop----The worst destroyer of a diesel fuel system is water.
 
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Old Nov 3, 2019 | 10:09 AM
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10-4, you want the cleanest fuel possible. Water is the enemy and destroyer.

I have the Racor 500FG fuel water separator mounted in the area of where the
factory fuel water separator lived.
Here is a link what it looks like.

https://www.defender.com/product.jsp?id=133655














Pricy? Yeah but what it accomplishes will more than pay off in the long run if you
have your truck for a long time.
The market is flooded with the Chicom knockoffs in the $50 range. I would go with
the real McCoy.

On another forum a guy installed a Mercedes OM617 Diesel in his Toyota, told him
about the Racor, he went with the knock off. Had nothing but trouble getting it to
seal, kept sucking air etc... finally went with something else.

I have one I ran in my Datsun Diesel for 400K miles and one in my Mercedes 240D.
It`s the smaller 200FG but wow the crap they catch in our clean filtered pump fuel
is amazing.

Charlie
 
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Old Nov 4, 2019 | 07:47 AM
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Old Nov 5, 2019 | 07:34 AM
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I disassembled and cleaned the stock 6.9 water separator. Removed the shaft and pull ring. Sealed that with a bolt, nut and gasket and installed an inline tap to the drain hose end. Done.
No need for fabbing mounting brackets or such. Looks stock, too :-) This was the fastest, easiest and least expensive option. Inline tap and new diesel hose was from tractor supply store. This did end all the surging/stalling under heavy throttle.
 
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Old Nov 5, 2019 | 05:14 PM
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Originally Posted by crawlin-kingsnake
I disassembled and cleaned the stock 6.9 water separator. Removed the shaft and pull ring. Sealed that with a bolt, nut and gasket and installed an inline tap to the drain hose end. Done.
No need for fabbing mounting brackets or such. Looks stock, too :-) This was the fastest, easiest and least expensive option. Inline tap and new diesel hose was from tractor supply store. This did end all the surging/stalling under heavy throttle.
This is basically what I did. Except I drilled and tapped the top to fit a 3/8"npt pipe plug and pulled the drain nipple off (it's just pressed in) and tapped it for 1/8" and added a brass ball valve.

Done and done and you can still use the factory water sensor and wires.

I've yet to hook it back up though. I've never had any water in my fuel for the last six years. Cheap insurance though.
 
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