Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Spark plugs

Thread Tools
 
Search this Thread
 
Old Aug 29, 2019 | 07:01 PM
  #1  
Sonnyww1's Avatar
Sonnyww1
Thread Starter
|
New User
Joined: Aug 2019
Posts: 13
Likes: 0
Spark plugs

I have a 94 f150 with 5.0 Windsor .
Is there any risk of them breaking taking them out. And I do realize there is always a risk but any high risk like the 97- 07 models?
 
Reply
Old Aug 29, 2019 | 07:29 PM
  #2  
Roaddriver's Avatar
Roaddriver
Cross-Country
5 Year Member
Joined: Jan 2017
Posts: 95
Likes: 3
From: ny
There is always a chance of snapping one off. Mine 1989 f250 351w was pretty rusty through out . I sprayed each plug with PB blaster and also squirted Marvel Mystery oil for three days and than used a breaker bar turning each one so slightly back and forth and all 8 came out no problem. Don't just try to muscle them out quickly chances are you'll break a few off.
 
Reply
Old Aug 29, 2019 | 08:13 PM
  #3  
Sonnyww1's Avatar
Sonnyww1
Thread Starter
|
New User
Joined: Aug 2019
Posts: 13
Likes: 0
Originally Posted by Roaddriver
There is always a chance of snapping one off. Mine 1989 f250 351w was pretty rusty through out . I sprayed each plug with PB blaster and also squirted Marvel Mystery oil for three days and than used a breaker bar turning each one so slightly back and forth and all 8 came out no problem. Don't just try to muscle them out quickly chances are you'll break a few off.
Can I still drive the pickup while I begin this process?
 
Reply
Old Aug 29, 2019 | 08:26 PM
  #4  
sandymane's Avatar
sandymane
Lead Driver
Joined: Oct 2016
Posts: 6,185
Likes: 633
From: Houston/Sugar Land
It is just going to dissipate in the heat until it is gone. But, if you put a shot of PB Blaster in each plug well for about four hours you should be ready to see what you have. Depending on how long they have been in there they could be tight but hand force with a plug socket used properly shouldn't break the ceramic or strip threads. Remember to wipe out the plug well before you remove the plug so the PB doesn't go down the cylinder. A small amount won't hurt anything but you should wipe out the wells anyway to remove dirt etc. before removing plugs. Check your gaps before installing.

http://www.f150hub.com/maintenance/5...ark-plugs.html
 
Reply
Old Aug 29, 2019 | 08:58 PM
  #5  
Sonnyww1's Avatar
Sonnyww1
Thread Starter
|
New User
Joined: Aug 2019
Posts: 13
Likes: 0
Ok thank you. It's a pretty decent pickup . Its straight. My wife's grandpa bought it new. Then her dad had now I do. The truck runs great but Its obvious plugs haven't been done in a long time. I've done plugs before . So I'm not clueless. If it does happen to break how big a deal is that? I have read some things I just would like to know what other Ford guys think
 
Reply
Old Aug 29, 2019 | 09:21 PM
  #6  
sandymane's Avatar
sandymane
Lead Driver
Joined: Oct 2016
Posts: 6,185
Likes: 633
From: Houston/Sugar Land
Originally Posted by Sonnyww1
Ok thank you. It's a pretty decent pickup . Its straight. My wife's grandpa bought it new. Then her dad had now I do. The truck runs great but Its obvious plugs haven't been done in a long time. I've done plugs before . So I'm not clueless. If it does happen to break how big a deal is that? I have read some things I just would like to know what other Ford guys think
I think in most cases they can be re threaded and an adapter is used. How hard is it to remove a broken one? It just depends on conditions. Also didn't mean you were clueless for asking the question, I just didn't know your skill level. A lot of new members are just getting started. The back and forth removal mentioned above is a good idea also. What is obvious about the plugs that you have determined they have not being changed in a long time?
 
Reply
Old Aug 29, 2019 | 10:16 PM
  #7  
Sonnyww1's Avatar
Sonnyww1
Thread Starter
|
New User
Joined: Aug 2019
Posts: 13
Likes: 0
I didn't take offense. I was kinda throwing my lvl out there lol. I'm not a mechanic. But I know my way around a vehicle and a wrench I'm equiped to do alot of repairs but big jobs like the clutch I had put in I paid a shop to do it.
What makes me think they are due to be replaced is they have rust on them . They look dirty. Under the hood is pretty dirty though. My father in-law drove it from Bozeman Montana to Arizona and back alot. Alof of it's life was in the desert
 
Reply
Old Aug 29, 2019 | 10:18 PM
  #8  
Sonnyww1's Avatar
Sonnyww1
Thread Starter
|
New User
Joined: Aug 2019
Posts: 13
Likes: 0
If it was to break is it a job an ordinary guy could accomplish? I did my 93 ranger a couple yrs ago and it was fairly easy. I didn't use any thread breaker or anything. They were a little tough but then came out in one peice .
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Aug 29, 2019 | 10:32 PM
  #9  
sandymane's Avatar
sandymane
Lead Driver
Joined: Oct 2016
Posts: 6,185
Likes: 633
From: Houston/Sugar Land
Originally Posted by Sonnyww1
If it was to break is it a job an ordinary guy could accomplish? I did my 93 ranger a couple yrs ago and it was fairly easy. I didn't use any thread breaker or anything. They were a little tough but then came out in one peice .
It is DIY as I understand. Using the force you used on the Ranger try one of yours the same way and see what happens.
 
Reply
Old Aug 30, 2019 | 04:00 AM
  #10  
timbersteel's Avatar
timbersteel
Logistics Pro
Joined: Mar 2005
Posts: 4,698
Likes: 47
From: Mexico, Missouri
I know your pain regarding the Triton engines.

Start the truck and the engine heat up, not operating temp, just enough to heat the heads and plugs. The heat will help if they are really stuck.
 
Reply
Old Aug 30, 2019 | 07:14 AM
  #11  
rla2005's Avatar
rla2005
Fleet Owner
20 Year Member
Community Builder
Liked
Community Favorite
Joined: Oct 2005
Posts: 20,786
Likes: 1,751
From: Kentucky
These push rod engines are not as prone to snapping off spark plugs as the later model Triton engines. I have owned plenty of both engines over the years. Never broke a plug on a push rod V8. Cannot say the same for the 3V 5.4 in my current 2006 Navigator. 2 out of the 8 broke off when I changed them 2 years ago when I got the Navi. Easy job to extract with the right $tool$.

Do as suggested above, soak the plugs a few times with PB then warm up the engine before actually trying to change them. I found it easier to get to the spark plugs on the passenger side by removing the front wheel so I could get to them from the wheel well. All 4 plugs are visible and accessible from there. Use a long extension and a proper spark plug socket.
 
Reply
Old Aug 30, 2019 | 10:06 AM
  #12  
TobyB's Avatar
TobyB
Laughing Gas
10 Year Member
Joined: Oct 2014
Posts: 946
Likes: 186
From: Carnation, Wah
Mine were rusted half- off, and they came out OK- with the abovementioned tricks.
It's NOT a modular, that's fur sher!

What IS easy to do is to break the porcelain insulator in the contortions it takes to
get them in and out. So if you need the truck for a daily, buy a set- and a spare-
before you start. Then, after they're in, make absolutely sure the insulators don't
move at all, or spin, or anything like that. I got my truck with
'it runs like crap in the wet'
and 2 of the 8 plugs were cracked when I pulled them.

hth

t
 
Reply
Old Aug 30, 2019 | 02:55 PM
  #13  
torq'ta 5 8's Avatar
torq'ta 5 8
Lead Driver
5 Year Member
Shutterbug
Liked
Loved
Joined: Jan 2019
Posts: 5,070
Likes: 863
From: N.W. Alabama
ford charged $800-900 to change the 04-08 3V 5.4L, then had law suit settlement, if you proved(receipt), you can get 1/2 your money back or buy the tool $350-400
 
Reply
Old Aug 30, 2019 | 08:12 PM
  #14  
95fiveoh's Avatar
95fiveoh
Elder User
Joined: Nov 2016
Posts: 904
Likes: 3
From: Pittsburgh
Spark plugs on these old small blocks aren't nearly as problematic to replace as the later 3V triton plugs.
 
Reply
Old Aug 31, 2019 | 10:54 PM
  #15  
Sonnyww1's Avatar
Sonnyww1
Thread Starter
|
New User
Joined: Aug 2019
Posts: 13
Likes: 0
Originally Posted by sandymane
I think in most cases they can be re threaded and an adapter is used. How hard is it to remove a broken one? It just depends on conditions. Also didn't mean you were clueless for asking the question, I just didn't know your skill level. A lot of new members are just getting started. The back and forth removal mentioned above is a good idea also. What is obvious about the plugs that you have determined they have not being changed in a long time?
I swapped plugs and wires.theg all came out easy. No problems. Truck runs great.
 
Reply



All times are GMT -5. The time now is 11:02 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE