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Old Apr 30, 2019 | 10:43 AM
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Body panel imperfections

Every Superduty I look at has some slight crease or imperfections on the body panels, specifically the doors, this is beside some sort of door misalignment. I went to the lot last night to make sure this wasnt something that was only on the truck I'm interested in. It seems like the door handle area and where the window line on the front doors come down are places that have a slight crease or wave. Is that just something that goes along with having aluminum body panels?
 
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Old Apr 30, 2019 | 11:05 AM
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Originally Posted by ForCal
Every Superduty I look at has some slight crease or imperfections on the body panels, specifically the doors, this is beside some sort of door misalignment. I went to the lot last night to make sure this wasnt something that was only on the truck I'm interested in. It seems like the door handle area and where the window line on the front doors come down are places that have a slight crease or wave. Is that just something that goes along with having aluminum body panels?
I noticed imperfections on the first truck I looked at. Below the door handle seems like it was tweaked some. I haven't spent much time with the truck since I got it last Friday but I'm sure I'll find flaws. Only thing I noticed is black overspray on the edge of the chrome front bumper where it meets the wheel well.
 
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Old Apr 30, 2019 | 11:54 AM
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I've seen that on quite a few, including my own.
 
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Old Apr 30, 2019 | 01:44 PM
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Same issue here
 
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Old Apr 30, 2019 | 03:54 PM
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I noticed it on my ‘13, so it isn’t aluminum specific. I figured it was production related, like stamping the door skin with the handle pocket or something.
 
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Old May 10, 2019 | 02:27 AM
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I'm surprised I haven't been able to find more posts on this. I did find one thread in the F150 section except there are some that claim their panels are perfect. I started to worry about mine, from the rear looking down the side, both sides, I can see wave/crease on the bedside, before the wheel well towards the front, around the door handles and toward the mirrors. Looking at dealer stock, every one seems to have these waves or creases to a certain extent in the same areas. Some trucks and some colors show more and some less. They dont currently have one in the same color and configuration as mine.
 
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Old May 10, 2019 | 05:06 AM
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They are a mass-produced vehicle that uses thin aluminum body panels. Imperfections are to be expected.
 
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Old May 10, 2019 | 12:15 PM
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I didn’t look that close at mine. It will have many, many more “imperfections” when I trade it in after 10 - 15 years.
 
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Old May 10, 2019 | 01:43 PM
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Originally Posted by ATC Crazy
They are a mass-produced vehicle that uses thin aluminum body panels. Imperfections are to be expected.
Why do you say that? Aluminum has exactly 0.0% to do with that kind of issue. Perfect parts can be made with aluminum. See it all the time in my industry that is very tightly controlled, military aerospace.
 
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Old May 10, 2019 | 01:53 PM
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The 15 F150s had it bad. Mine had a minor issue at passenger door and front fender, never bothered to get it fixed.


My 2019 is actually pretty straight and nothing I’ve seen so far.
 
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Old May 10, 2019 | 03:06 PM
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My 19 is also super straight. My uncles 17 though had some door issues though but it was kinda minimal.
 
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Old May 10, 2019 | 03:54 PM
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My 2019 F350 Crew Cab had a slight door alignment issue when I got it. It was a 5 minute fix. Otherwise I'm pretty happy with the fit and finish.
 
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Old May 10, 2019 | 04:08 PM
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Originally Posted by Joe T
The 15 F150s had it bad. Mine had a minor issue at passenger door and front fender, never bothered to get it fixed.


My 2019 is actually pretty straight and nothing I’ve seen so far.
Originally Posted by Mkos1980
My 19 is also super straight. My uncles 17 though had some door issues though but it was kinda minimal.

I was starting to wonder if it was the 19s that have a bit more waves, I can spot these imperfections to greater or lesser degree, on every Superduty on my local dealers lot. That's not where I got mine. White seems to be less noticeable but still can be seen when trying to.
 
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Old May 10, 2019 | 04:23 PM
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I have a special order Platinum, maybe that’s the deal. My 15 was a loaded out 502A though.
 
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Old May 11, 2019 | 05:33 AM
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Originally Posted by Busa 1 Dave
Why do you say that? Aluminum has exactly 0.0% to do with that kind of issue. Perfect parts can be made with aluminum. See it all the time in my industry that is very tightly controlled, military aerospace.
Sure, perfect parts can be made with aluminum....but you will pay a hefty price for it. These trucks would cost over $100k for a XLT if you want to get them hand crafted. Steel is easier to get a better fit & finish out of than aluminum as far as mass-produced vehicles go. Manufacturers have to balance quality vs. price

There's a reason why the 'military aerospace' industry is one of the most expensive...
 
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