Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Frame rust severity

Thread Tools
 
Search this Thread
 
Old Jan 23, 2019 | 10:11 AM
  #1  
Rustwins88's Avatar
Rustwins88
Thread Starter
|
5th Wheeling
Joined: Apr 2017
Posts: 36
Likes: 3
Frame rust severity

Well, I managed to snag my dream truck. Reg cab short bed 4x4, i6 5 speed and 3.73 gears. Problem is, this old gal sat in grass for 4 long years. It hasn't seen salt so instead of patches of rust damage I have a nice, uniform patina. I've looked all over and haven't found any holes, but I did have to replace all brake lines because a few were ruptured.

My question to those with similar states of rust. How long do I have before it becomes structurally unsound? Could I actually tow anything behind it? I'm going to replace leaf hangers at sime point but I'd hate to spend more money than I need to on a truck tasty can't do truck things.

 
Reply
Old Jan 23, 2019 | 10:20 AM
  #2  
ZombieF150's Avatar
ZombieF150
Elder User
Joined: Sep 2018
Posts: 735
Likes: 8
From: NC
That just looks like surface rust. Maybe a little wire brushing and undercoating and she's good.
 
Reply
Old Jan 23, 2019 | 10:22 AM
  #3  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,772
Likes: 441
More pics, or drive it for a month or two and see how it looks then.
 
Reply
Old Jan 23, 2019 | 10:23 AM
  #4  
Rustwins88's Avatar
Rustwins88
Thread Starter
|
5th Wheeling
Joined: Apr 2017
Posts: 36
Likes: 3

You could hardly believe it's that rusty by this pic. I think this is my favorite paint scheme I've ever seen. My grandpa had the same two tone in a 2wd and this truck wss manufactured 1 month after I was born dec 1988
 
Reply
Old Jan 23, 2019 | 10:31 AM
  #5  
Rustwins88's Avatar
Rustwins88
Thread Starter
|
5th Wheeling
Joined: Apr 2017
Posts: 36
Likes: 3
I would say it's beyond surface rust in most places. It's pitting and scaly. If I took a hammer tob the frame it should flakr off. I got two more pics and I'll get more later when its dry.

Picture of the hitch connection
 
Reply
Old Jan 23, 2019 | 10:36 AM
  #6  
Rustwins88's Avatar
Rustwins88
Thread Starter
|
5th Wheeling
Joined: Apr 2017
Posts: 36
Likes: 3

I replaced the hard lines but disconnected P brake. Drums wouldn't go on with then connected.
 
Reply
Old Jan 23, 2019 | 11:06 AM
  #7  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,772
Likes: 441
You would be surprised at what "looks bad" vs what is bad, *especially* after sitting. You'll find that a few months of daily driving will totally change the way parts, if not all, of the frame look. I don't see anything dangerous, so I would drive it a bit and see. Maybe even spray it with engine oil or something of the like.
 
Reply
Old Jan 23, 2019 | 11:38 AM
  #8  
joey2fords's Avatar
joey2fords
Fleet Mechanic
10 Year Member
Liked
Joined: Jan 2013
Posts: 1,305
Likes: 8
it's showing it's age, and you are going to come across some difficult fasteners as you work, but i agree that there's nothing scary going on.
here on the "wet" coast we seldom need salt on the roads, but with the constant rain most trucks have frames that look like this after 25 years or so and are still working and towing just fine.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jan 23, 2019 | 12:12 PM
  #9  
Mo8414's Avatar
Mo8414
Mountain Pass
5 Year Member
Liked
Loved
Joined: Dec 2018
Posts: 129
Likes: 11
Looks fine, take a hammer and hit it in a bunch of spots, if it has weak spots you should be able to hear them. Its crazy how much rust a car can have a still drive fine. I had a mustang that was horribly rusted and was good to go. Had it towed on a flat bed and the guy said where he normally hooks to drag it up was compltly rusted away on both sides. You should be fine
 
Reply
Old Jan 23, 2019 | 12:28 PM
  #10  
andy011's Avatar
andy011
Tuned
Joined: Sep 2007
Posts: 303
Likes: 19
From: Virginia
Take a hard look around/behind the front spring towers. That is an area that can get very "decayed" and you won't really know. Another spot to look is on the radiator support at the bottom. I think that is the first place to rust through on these trucks. Fortunately, the radiator support can be replaced.
 
Reply
Old Jan 23, 2019 | 12:37 PM
  #11  
95fiveoh's Avatar
95fiveoh
Elder User
Joined: Nov 2016
Posts: 904
Likes: 3
From: Pittsburgh
My frame had some rust pinholes in it. The area under the passenger side floor board was the worst spot. I had a reputable frame shop patch it up with steel plate for a couple hundred bucks. It passes safety inspection with flying colors. I wouldn't think twice about towing a trailer with it.

 
Reply
Old Jan 23, 2019 | 01:29 PM
  #12  
Rustwins88's Avatar
Rustwins88
Thread Starter
|
5th Wheeling
Joined: Apr 2017
Posts: 36
Likes: 3
Originally Posted by andy011
Take a hard look around/behind the front spring towers. That is an area that can get very "decayed" and you won't really know. Another spot to look is on the radiator support at the bottom. I think that is the first place to rust through on these trucks. Fortunately, the radiator support can be replaced.
I've actually had to replace both spring towers in a 96. I made sure to check those out because I didn't want to do it again. All in all I suppose it's not as bad as I thought given the positive replies. I do some landscaping so it would be nice to have the ability to tow a few thousand pounds without worry.

I love these old trucks and I think I'll hang on to this one until I can get a really clean one. I took it out when it snowed heavy last week and cruised through some rough allies in 4lo. This is by far my favorite of all the tucks I've owned. The short wheelbase is awesome.
 
Reply
Old Jan 23, 2019 | 05:00 PM
  #13  
1985 Bronco's Avatar
1985 Bronco
Laughing Gas
Joined: Nov 2013
Posts: 1,210
Likes: 7
From: Minnesota
Mine looked much worse than that, and didn't have any holes or cracks. I hit it with a needle scaler, and repainted it. Never had any problems. Your's looks fine
 
Reply
Old Jan 23, 2019 | 09:39 PM
  #14  
Roger T. Pipe's Avatar
Roger T. Pipe
Elder User
Joined: Mar 2008
Posts: 816
Likes: 2
From: Sandy Hook, CT
Prime candidate for a POR job.....
 
Reply
Old Jan 24, 2019 | 01:23 PM
  #15  
Diesel_Brad's Avatar
Diesel_Brad
Fleet Owner
15 Year Member
Photogenic
Liked
Loved
Joined: May 2009
Posts: 21,437
Likes: 76
From: Gilbert, PA
Just take a chipping hammer and starting beating the frame everywhere you can. If you make a hole, then you have a problem. If, not you are fine
 
Reply



All times are GMT -5. The time now is 05:38 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE