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Ford 9” gurus—-help needed!!!

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Old Sep 14, 2018 | 06:24 PM
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Ford 9” gurus—-help needed!!!

Took my truck for a ride in my subdivision to work out any issues that arise and man do I have an issue. Serious noise from the rearend. My wife’s cousin assembled it a few years ago. No posi trac. It has new bearings. The backlash and pinion preload were right on according to him at the time. I can’t get hold of him now so I need some expertise from you guys and gals. Heres a couple videos.


 
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Old Sep 14, 2018 | 06:28 PM
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Take a picture of the gear mesh pattern, it sounds like the carrier shims are wrong and the bearings are smoked.
 
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Old Sep 14, 2018 | 06:35 PM
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Originally Posted by ford390gashog
Take a picture of the gear mesh pattern, it sounds like the carrier shims are wrong and the bearings are smoked.
Dang. I thought bearing noise as well. I’ll get a pic. What are carrier shims?
 
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Old Sep 14, 2018 | 06:40 PM
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Don’t know if these are good enough pics.




 
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Old Sep 15, 2018 | 10:56 PM
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Your ring gear to pinion clearance is too tight. Look how deep the pinion is in the ring gear. That means the wrong shims were used. The R&P look reusable but the bearings should be replaced and it needs to be rebuilt to proper clearance.
 
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Old Sep 16, 2018 | 07:32 AM
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Ok. Thank you for your help.
 
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Old Sep 16, 2018 | 08:41 AM
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If you have never set up a rear end before it would be worth the money to have a pro do it.
 
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Old Sep 16, 2018 | 12:16 PM
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Originally Posted by 544tess
If you have never set up a rear end before it would be worth the money to have a pro do it.
I took the differential carrier apart and the pinion gears have extreme play on the shaft so instead of investing $100+ dollars on those and then still having an open diff with drum brakes I’ll spend $170 on a lsd with disc brakes from an explorer.
 
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Old Sep 16, 2018 | 02:35 PM
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WOW! MAJOR CORRECTION!! I would’ve thought the gears on the pinion shaft had way too much movement but I guess not. I didn’t have anything to lose so I added some shims to the pinion housing and I now have zero noise. Thank You Ford390gashog!!
 
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Old Sep 16, 2018 | 05:25 PM
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Make sure you test it on the bench with gear oil on it ( including bearings ) , you would be shocked at how much clearance the oil takes up .
 
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