Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Bad Fuel Pump?

Thread Tools
 
Search this Thread
 
Old Sep 14, 2018 | 10:16 AM
  #1  
Markus Luukko's Avatar
Markus Luukko
Thread Starter
|
More Turbo
5 Year Member
Photogenic
Photoriffic
Joined: Feb 2018
Posts: 504
Likes: 24
From: CT
Bad Fuel Pump?

Recently ive been driving around and when I take a corner my fuel pressure goes from 60PSI to 45PSI. My fuel tank is 1/2 Full and I have done the Hutch/Harpoon Mod.
Is my fuel pump screwed up? Trucks got 310K on it.
TIA!
 
Reply
Old Sep 14, 2018 | 12:53 PM
  #2  
F250_'s Avatar
F250_
Hotshot
15 Year Member
Photoriffic
Shutterbug
Liked
Joined: Nov 2006
Posts: 11,286
Likes: 263
From: North of Greenville
Could easily be your fuel pump, especially at that mileage. My son's OEM pump made it to almost 300K, and mine made it to about 280K miles.

However, if it's only happening when you're making a turn, it sounds like you may have a hole in your pickup line (in the tank) at about the 1/2 tank mark. Generally, most folks who see this see it at about the 1/4 to 1/3 tank level, but it really depends on the long term history of how long it has sat at whatever level the hole occurs. If the pickup tube is indeed the problem, you'll have to get back in there to cut and install a new pickup tube.

I would go ahead and replace the pump (if it's indeed original), and see if that resolve the issue. A new Bosch pump can be had for about $120 and their easy to install. If it does not resolve your issue, I believe, from what little you've shared thus far, that the in tank tube is the next line of attack.

Replacing the pump is a great thing to do at your mileage. Even if it's not the problem today, it will be in the not so distant future, and probably when you can least afford the inconvenience of changing the pump on the side of the road or in a parking lot away from home.
 
Reply
Old Sep 14, 2018 | 12:57 PM
  #3  
Markus Luukko's Avatar
Markus Luukko
Thread Starter
|
More Turbo
5 Year Member
Photogenic
Photoriffic
Joined: Feb 2018
Posts: 504
Likes: 24
From: CT
Originally Posted by F250_
Could easily be your fuel pump, especially at that mileage. My OEM pump made it to about 275K.

However, if it's only happening when you're making a turn, it sounds like you may have a hole in your pickup line (in the tank) at about the 1/2 tank mark. Generally, most folks who see this see it at about the 1/4 to 1/3 tank level, but it really depends on the long term history of how long it has sat at whatever level the hole occurs. If the pickup tube is indeed the problem, you'll have to get back in there to cut and install a new pickup tube.

I would go ahead and replace the pump (if it's indeed original), and see if that resolve the issue. A new Bosch pump can be had for about $120 and their easy to install. If it does not resolve your issue, I believe, from what little you've shared thus far, that the in tank tube is the next line of attack.

Replacing the pump is a great thing to do at your mileage. Even if it's not the problem today, it will be in the not so distant future, and probably when you can least afford the inconvenience of changing the pump on the side of the road or in a parking lot away from home.
I replaced the tank tube with a SST one when I did the hutch mod around Easter this year. Aren’t these pumps inertia pumps?
 
Reply
Old Sep 14, 2018 | 01:13 PM
  #4  
F250_'s Avatar
F250_
Hotshot
15 Year Member
Photoriffic
Shutterbug
Liked
Joined: Nov 2006
Posts: 11,286
Likes: 263
From: North of Greenville
No, not inertial. There is a ball check inside the pump suction, but if I recall correctly, it is a pressure relief valve which recirculates fuel back into the pump suction in the event of a plugged fuel filter in the engine valley. Regardless, if your suction line leaks air into the pump, the pump will not produce the fuel flow or pressure you need.

Below is a link to the thread where I shared a PDF of the entire pump torn down, and Figures 24-26 on Page 6 show the impeller design which is sort of like a modified version of a rotary lobe pump. The pump being torn down came from my son's truck when he replaced his pump at almost 300K miles.

https://www.ford-trucks.com/forums/1...-and-pics.html
 
Reply
Old Sep 14, 2018 | 01:45 PM
  #5  
Markus Luukko's Avatar
Markus Luukko
Thread Starter
|
More Turbo
5 Year Member
Photogenic
Photoriffic
Joined: Feb 2018
Posts: 504
Likes: 24
From: CT
Originally Posted by F250_
No, not inertial. There is a ball check inside the pump suction, but if I recall correctly, it is a pressure relief valve which recirculates fuel back into the pump suction in the event of a plugged fuel filter in the engine valley. Regardless, if your suction line leaks air into the pump, the pump will not produce the fuel flow or pressure you need.

Below is a link to the thread where I shared a PDF of the entire pump torn down, and Figures 24-26 on Page 6 show the impeller design which is sort of like a modified version of a rotary lobe pump. The pump being torn down came from my son's truck when he replaced his pump at almost 300K miles.

https://www.ford-trucks.com/forums/1...-and-pics.html
Bosch 69136 Original Equipment Replacement Electric Fuel Pump https://www.amazon.com/dp/B000BZGGX4/ref=cm_sw_r_cp_api_FeaNBbH52Q6D4
This is the original fuel pump, correct?
 
Reply
Old Sep 16, 2018 | 08:40 PM
  #6  
Markus Luukko's Avatar
Markus Luukko
Thread Starter
|
More Turbo
5 Year Member
Photogenic
Photoriffic
Joined: Feb 2018
Posts: 504
Likes: 24
From: CT
Normal amount of air in the fuel?
 
Reply
Old Sep 16, 2018 | 08:58 PM
  #7  
Markus Luukko's Avatar
Markus Luukko
Thread Starter
|
More Turbo
5 Year Member
Photogenic
Photoriffic
Joined: Feb 2018
Posts: 504
Likes: 24
From: CT
Normal amount of air in the fuel?
 
Reply
Old Sep 16, 2018 | 09:41 PM
  #8  
Colorado350's Avatar
Colorado350
Postmaster
Joined: Nov 2015
Posts: 4,807
Likes: 125
From: Colorado Springs
How many miles have you driven since installing the Racor? When you installed the Racor filter did you replace the entire suction stock hose aka fuel injection hose> sending unit to Racor to Pump ? Double clamp turned 180* on all fittings?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Sep 17, 2018 | 07:16 AM
  #9  
Markus Luukko's Avatar
Markus Luukko
Thread Starter
|
More Turbo
5 Year Member
Photogenic
Photoriffic
Joined: Feb 2018
Posts: 504
Likes: 24
From: CT
Originally Posted by Colorado350
How many miles have you driven since installing the Racor? When you installed the Racor filter did you replace the entire suction stock hose aka fuel injection hose> sending unit to Racor to Pump ? Double clamp turned 180* on all fittings?
Been 10k, all new hose, all clamps are doubled up 180*
 
Reply
Old Sep 17, 2018 | 07:36 AM
  #10  
Dan V's Avatar
Dan V
Lead Driver
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2013
Posts: 5,647
Likes: 891
From: north of Minneapolis, MN
Compression fitting leaking? The one on the foot extension?
 
Reply
Old Sep 17, 2018 | 08:53 AM
  #11  
Markus Luukko's Avatar
Markus Luukko
Thread Starter
|
More Turbo
5 Year Member
Photogenic
Photoriffic
Joined: Feb 2018
Posts: 504
Likes: 24
From: CT
Originally Posted by Dan V
Compression fitting leaking? The one on the foot extension?
The one in the fuel tank? The tanks 100% full to the filler neck.
 
Reply
Old Sep 17, 2018 | 09:47 AM
  #12  
F250_'s Avatar
F250_
Hotshot
15 Year Member
Photoriffic
Shutterbug
Liked
Joined: Nov 2006
Posts: 11,286
Likes: 263
From: North of Greenville
Yes, the pump above is correct.

Since 10K miles, you should not have any air coming into the Racor. What should be "normal" at this point is "zero air".
 
Reply
Old Sep 17, 2018 | 10:16 AM
  #13  
Markus Luukko's Avatar
Markus Luukko
Thread Starter
|
More Turbo
5 Year Member
Photogenic
Photoriffic
Joined: Feb 2018
Posts: 504
Likes: 24
From: CT
Originally Posted by F250_
Yes, the pump above is correct.

Since 10K miles, you should not have any air coming into the Racor. What should be "normal" at this point is "zero air".
So per the video I showed, there’s air coming in from somewhere? I’m assuming it’s a connection outside the fuel tank
 
Reply
Old Sep 17, 2018 | 12:02 PM
  #14  
Markus Luukko's Avatar
Markus Luukko
Thread Starter
|
More Turbo
5 Year Member
Photogenic
Photoriffic
Joined: Feb 2018
Posts: 504
Likes: 24
From: CT
Also, when the truck is running it’ll usually run between 60-62 psi at idle. When you first start the truck itll be at 60psi and then will creep up to 62 after 30 seconds or so. I am also having an issue with high EGTs with low boost/exhaust back pressure, with no signs of leaks. IDK if this could be related to that.
 
Reply
Old Sep 17, 2018 | 12:07 PM
  #15  
Colorado350's Avatar
Colorado350
Postmaster
Joined: Nov 2015
Posts: 4,807
Likes: 125
From: Colorado Springs
Does your truck have a CAT? How many miles on truck? I had high EGT's cut CAT out and it was PLUGGED with 350K, I "cleaned" it and high EGT's are no longer an issue.
 
Reply



All times are GMT -5. The time now is 04:27 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE