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I know there are tons of threads on this here and I’ve stolen advice from them. I’m at a loss though...
Details:
Rebuilt the engine (460) 600 miles ago. Raised compression to 9.5:1 and put comp cams efi compatible cam in, everything else is stock. Engine assembly went great with nothing out of tolerance and EVERYTHING checked twice. The engine never has impressed me after the build and then this misfire showed up and is getting worse. It’s a constant miss, idle or cruising. Very pronounced when loaded..
Items checked
Compression test 170-180psi on all cylinders.
New map sensor
New tps
New ICM
New IAC
Pulled and checked ECM internals (nothing stood out)
Vacuum test holds 18.5 in hg (drops to 18 when the engine misfires)
Fixed all vacuum leaks (two small leaks)
All injectors are “ticking” (haven’t bench tested them)
Blocked off EGR to eliminate it for testing
Only codes I’m getting are 311 (air pump deleted) and 622 transmission solenoid fault. Had both codes on previous engine.
No shavings in oil indicating a worn off cam lobe.
No out of the ordinary valve noise
Spark plugs are all snow white (not sure why it’s running lean but would assume that’s why it’s missing...)
Fuel pressure checked good at idle with vacuum hose on and off of regulator (aftermarket adjustable unit). Haven’t tested pressure while driving.
All plugs, wires, cap and distributor are new
I did also did a KOER test and got the 311 code. Any help here would be greatly appreciated!!
Thanks!!
Last edited by Jcstanton; Aug 1, 2018 at 09:02 PM.
Reason: Add more info
40 PSI at idle with vacuum on the fuel pressure regulator is too high. Should be in the 32-35 PSI range. Make sure the plug wires are correctly set for the firing order. Should be 15426378. Keep the wires for 4 and 2 separated as well as 7 and 8 to prevent crossfire.
40 PSI at idle with vacuum on the fuel pressure regulator is too high. Should be in the 32-35 PSI range. Make sure the plug wires are correctly set for the firing order. Should be 15426378. Keep the wires for 4 and 2 separated as well as 7 and 8 to prevent crossfire.
wires have been confirmed and have plastic separators on them
Just like the small blocks you need to ensure they are not running directly next to each other. Just because they are in a separator does not necessarily prevent cross fire.
Similar to this:
But for your 7.5L engine make sure 4 & 2 and 7 & 8 are moved as far away from each other as you can.
Just like the small blocks you need to ensure they are not running directly next to each other. Just because they are in a separator does not necessarily prevent cross fire.
Similar to this:
But for your 7.5L engine make sure 4 & 2 and 7 & 8 are moved as far away from each other as you can.
thanks! I have never seen this bulletin. Any thought on my plugs reading lean??
One step at a time. I remember my old 460 was prone to crossfire on 7 & 8 due to the sequential cylinder firing. Once I separated the wires further apart I had no more issues. Cheap plug wires tend to make the problem more prevalent. May not be your root cause, but something to verify.
If the problem is still there then start removing a plug wire one at a time to narrow it down to one cylinder, if possible. Swap plug wires if you find the culprit. Could be a simple random misfire from a bad plug wire.If the problem stays to one cylinder then swap plugs. If the problem stays to only the one cylinder then you could be facing a bigger problem.
One step at a time. I remember my old 460 was prone to crossfire on 7 & 8 due to the sequential cylinder firing. Once I separated the wires further apart I had no more issues. Cheap plug wires tend to make the problem more prevalent. May not be your root cause, but something to verify.
If the problem is still there then start removing a plug wire one at a time to narrow it down to one cylinder, if possible. Swap plug wires if you find the culprit. Could be a simple random misfire from a bad plug wire.If the problem stays to one cylinder then swap plugs. If the problem stays to only the one cylinder then you could be facing a bigger problem.
So when I got home from work I threw a set of MSD wires on I have from another project which has the same firing order (289) and cured 90% of the problem!! Now it just acts like it wants more fuel. Doesn’t misfire, just feels a little sluggish. Just by the looks of the plugs and being as white as they are I’d say this is why I’m feeling the sluggishness (if that’s even a word). Have any recommendations other than bench testing the injectors? Thanks for the wire suggestion too!
If the fuel pressure is 40PSI at idle and climbs to 45 with the vacuum hose removed then you should be running rich.You need to see what the fuel pressure does under load.
Does the truck have two tanks? Try running on the other. Fuel filter?
If the fuel pressure is 40PSI at idle and climbs to 45 with the vacuum hose removed then you should be running rich.You need to see what the fuel pressure does under load.
Does the truck have two tanks? Try running on the other. Fuel filter?
2 tanks and the filter has been changed. Nothing changes when I switch tanks. I’ll have to buy an adapter for my fuel pressure gauge to see it in my cab. Filter was pretty nasty when I changed it
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