Help! Voltage regulator diagram needed!
I may have found out why my truck wasnt charging.
Does your truck's instrument panel have full gauges, including an ammeter? Or are there indicator lamps and few gauges?
The voltage regulator wires differently for these two scenarios. Looks like the 4-wire regulator connector has been changed for a new store-bought one, based on the cleaner wires and incorrect colors.
If you have gauges, there are only three positions utilized. If you have a charge indicator lamp, all four wire positions are used.
Are you still using a standard alternator for your year truck with the external regulator?
Paul
1. "F" - Field wire (Orange) runs from the "F" position on the regulator to the FLD terminal of the alternator.
2. "S" - Green w/red stripe runs from the "S" position of the regulator to the ignition switch directly. Has 12v in RUN only. Not in ACC.
3. "A" - Yellow wire(s) run from the "A" position of the regulator connector to the battery. Has full battery voltage all the time.
The second Yellow wire runs a short distance to a radio noise suppressor choke that looks like a condenser/capacitor (because that's what it is) and reduces radio static.
With just lights, the letters stand for Field, Stator, Armature, Indicator.
With full gauges, the letters have different meanings and I've given them the following designations. F is still field, S is "switched", A is "always" and I is not used.
That's important. Only three wire positions are utilized in trucks with ammeters. All four are used in passenger cars and trucks with indicator lights.
The Green w/red wire is what turns things on and tells them it's ok to charge when the alternator starts spinning. Should have as close to 12v as possible, but a volt or two missing won't kill the deal usually.
The Yellow wire should have as close to full battery voltage as possible. If it's down by less than half a volt, you're probably ok. But if you measure a loss of more than a volt, I would check and replace if necessary.
There may be a White w/black stripe Stator wire from the alternator's STA terminal, but with Fords of your vintage, I'm pretty sure they were only used to power up the carburetor's electric choke. The trucks I know all got them starting in '73, but I'm not sure if that's universal or not.
As I said, I'll check the book as soon as I can to make sure I'm steering you straight. What I said is how it works on Broncos and at least the later seventies trucks I'm more familiar with.
Hope that helps. Good luck.
Paul
The red wire went through a fuseable link to the yellow wire i hooked it too. The other wire im unsure of where it goes. This plugs into the main truck harness
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In the Hayne's book they're broken down into '73 by itself, '74, '75 and '76 together, '77 by itself and '78/'79 together.
I'll see if I can find anything on the '73 diagram that might help.
Paul
Ford Trucks for Ford Truck Enthusiasts
Simple enough, as the Black w/yellow wire connects from the alternator's BAT terminal directly to the starter relay on the battery side.
The Orange wire runs directly from the F terminal on the regulator to the FLD post on the alternator.
A Black wire runs from one ground bolt to the regulator ground bolt.
And that's it, for charging duties. Period...
For the electric choke on a stock carburetor, you need the STA post on the back of the alternator to run directly to the Ford choke coil. If you have an aftermarket carburetor though, this wire goes unused.
For the Yellow, it's either the horn relay main power or the ammeter feed.
If it's just the horn relay main power it can be run to the battery side of the starter relay directly. The original would have a fusible link on it, and I think you mentioned that. A Yellow wire from the factory without a fusible link is probably for the ammeter.
If your plug that we see in the pic has three wires out the bottom, but only has connections for two wires on the top, then the Yellow wire in your hand is simply spliced into the Black w/yellow wire (inside the molded rubber connector) to get it's power for the horn relay or signal for the ammeter.
Assuming your truck even has a horn relay that is. Not all trucks did of this vintage.
While it's nice to have a working ammeter, it has no bearing on whether the alternator charges or not. Only whether or not you can read about it on the gauge. So just to get things charging, you don't need the Yellow wire just yet.
Maybe instead of trying to figure out all the odd colors and directions then, just "roll 'yer own" so to speak.
I don't have that connector on mine. The Black wire runs straight from the back of the alternator to the starter relay. The horn wire gets it's power straight from the battery side of the starter relay as well.
Paul
If you see 14.5v or so on a meter when the engine is running, you're in the money. If you see less than 13v, it's not charging right. If you see over 15.5v it's charging too much and likely an issue with the regulator.
I just noticed in the pic your special best-bud electrical wiring guru helper 4-legger type under the table there!
You're set then!
And just for giggles, can you post up a pic of the backside of that alternator? Just curious the layout, labels and colors of the insulators to see if they've changed.
Thanks
Paul
If you see 14.5v or so on a meter when the engine is running, you're in the money. If you see less than 13v, it's not charging right. If you see over 15.5v it's charging too much and likely an issue with the regulator.
I just noticed in the pic your special best-bud electrical wiring guru helper 4-legger type under the table there!
You're set then!
And just for giggles, can you post up a pic of the backside of that alternator? Just curious the layout, labels and colors of the insulators to see if they've changed.
Thanks
Paul






