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The Dreaded EGR

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Old Jun 25, 2018 | 10:42 PM
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The Dreaded EGR

In need of assistance. I have a early 04 250 6.0 4x4 with 140000. CEL on with 3 egr codes. Cant remember them exactly. Replaced egr. Reset computer. Drove the truck for about 20 miles CEL came back on. Same 3 codes. Chances of have a faulty EGR? Possible but not likely I would assume. Any other areas I should be looking? Thanks in advance.
 

Last edited by ibangemup; Jun 25, 2018 at 10:45 PM. Reason: Missing info
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Old Jun 25, 2018 | 11:23 PM
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Need the codes
 
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Old Jun 25, 2018 | 11:24 PM
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P0401
p0404
p0405
 
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Old Jun 26, 2018 | 01:59 PM
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I had the EGR replaced in a 6.0L three times.. Twice they had to replace the EGR and cooler.

The BIG BIG Dreaded EGR...

The Diesel tech told me the EGR was getting carbon build up and fouling out the EGR.

He recommended on the 6.0L to step on the floor once/month and blow out carbon build-up.

I did that and never had an EGR problem again..
 
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Old Jun 26, 2018 | 06:27 PM
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Well I romped on it on the way to work. About 10 miles. CEL still on. Hopped in to come home and shazam, light is off. I'll keep and eye on it the next few days. Thanks for the fix. Who would of thunk it.
 
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Old Jul 5, 2018 | 10:30 PM
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That didnt last long. CEL came back on. Same codes. Looking for someone to point me in the right direction before I start throwing money at the problem.
 
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Old Jul 5, 2018 | 10:58 PM
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Check out the last post. I have a couple screen shots of some troubleshooting steps. I’ll try tomorrow to get the actual PDF’s.

https://www.ford-trucks.com/forums/1...l#post18021480
 
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Old Jul 8, 2018 | 05:10 PM
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Thanks for the info. I've ordered a scanner and will clear codes so that I can see exactly what's happening at time of fault.
 
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Old Jul 17, 2018 | 03:48 PM
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Is it an aftermarket EGR? We got stuck in Albuquerque with our 6.0L after having a delete done. We had Bulletproof EGR and oil coolers put in. The light kept coming back on although the truck ran good. We were told by another Ford dealer that the aftermarkets were setting it off and we would have to replace with Ford products. We stared at that light until we sold the truck, which ran great until we sold it.
 
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