Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

A/C System Refresh

Thread Tools
 
Search this Thread
 
Old May 25, 2018 | 08:24 AM
  #1  
RobertH's Avatar
RobertH
Thread Starter
|
Tuned
20 Year Member
Joined: Feb 2003
Posts: 451
Likes: 5
From: Raleigh, NC.
A/C System Refresh

Hi folks, in last year, my A/C system is starting to degrade now after 225K miles. It is having a hard time keeping up with the heat in direct sun.
The compressor is clicking more loudly this year than last year, so time to do a refresh.

Just ordered a vacuum pump/gauge kit so I will have the right tools to do the right job.

In regards to compressor, what is the best way to proceed? Motorcraft only? With clutch/NEW or Reman? What about non Motorcraft?

Looking around, can only find a NEW Motorcraft with clutch from Rock Auto for a decent price, but they have a long list of parts that has to be replaced to maintain the warranty. Including all the hoses and evaporator, and install a pancake filter? Seems a bit extreme, but maybe is necessary?

I know I have to replace the orifice filter and drier. What else?

Should I flush the system? Any idea how to do that?

Other advise is very welcome. I want to do this right!
 
Reply
Old Jun 8, 2018 | 08:13 AM
  #2  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,240
Likes: 754
From: Houston, Texas
Club FTE Gold Member
I just did this last summer on Rudolph.

I went with an O'Reilly compressor, replaced the orifice tube (pretty mucked when I pulled it), and accumulator/drier. I didn't flush the system, but AC now performed flawlessly!

It actually gets down to 11 degrees and will freeze you out front and rear.
 
Reply
Old Jun 8, 2018 | 09:07 AM
  #3  
EXSwap's Avatar
EXSwap
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2017
Posts: 1,665
Likes: 180
If it's clicking loudly, you may just need a new clutch. Mine actually imploded and locked up and the truck wouldn't turn over. I don't know what the life span of the actual compressor is, but I'm running over 280K and haven't had an issue. The clutch is fairly easy to replace (at least on the 6.0). I'd imagine that the V10 would be just as easy, but I could be way off base. Clutch was relatively cheap as well compared to a whole new compressor.
 
Reply
Old Jun 8, 2018 | 12:44 PM
  #4  
RobertH's Avatar
RobertH
Thread Starter
|
Tuned
20 Year Member
Joined: Feb 2003
Posts: 451
Likes: 5
From: Raleigh, NC.
Dang, that is pretty cold man! 11 degrees? Wow, I only wish I could achieve that!

So an O'Reilly compressor so far is working fine for you. I will check them out also.

So interesting the clicking could be the clutch? When it is engaged, would think it is quiet. The ticking noise is constant when clutch engaged or not. So could it still be the clutch then? If so, I am willing to give it a try and put a new one on. Not sure how they come off? Special tool?
 
Reply
Old Jun 8, 2018 | 03:10 PM
  #5  
EXSwap's Avatar
EXSwap
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2017
Posts: 1,665
Likes: 180
I'd say that if it's clicking whether or not the AC is on, the bearings are likely going in it. Mine had ball bearings in it that essentially came out of the carrier but remained in the pulley and then got all crammed together and locked it up so bad it kept the engine from turning over. I did use a gear puller, but other than that no special tools. I' would think that if you were to take the belt off, you could spin the pulley by hand to feel if it's binding and go from there. Mine is a two piece (essentially), such that when the AC is off, the belt running surface spins freely. When the clutch engages (AC on), the clutch collapses on the outer ring (belt running surface) and spins the compressor itself. You may not be able to spin the compressor, but if the out ring (belt running surface) is binding, that's where I'd start. Mine was pretty rusty and nasty, as you can see in the pictures.




 
Reply
Old Jun 9, 2018 | 10:31 AM
  #6  
EXSwap's Avatar
EXSwap
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2017
Posts: 1,665
Likes: 180
Just realized I didn’t mention, make sure you’re charge is good and you don’t have electrical issues causing your compressor to click on and off. Sorry about that
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jlynn
Cooling, Heating, Ventilation & A/C
3
Jun 16, 2011 10:23 PM
Jlynn
1983 - 2012 Ranger & B-Series
3
Jun 13, 2011 01:04 PM
masseysbronco
1978 - 1996 Big Bronco
6
Sep 10, 2006 03:17 PM
BlueHeavyD
Cooling, Heating, Ventilation & A/C
8
Dec 10, 2005 06:40 AM
Lakeitel
Cooling, Heating, Ventilation & A/C
3
Jul 31, 2003 07:00 PM




All times are GMT -5. The time now is 03:23 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE