Notices
1968-Present E-Series Van/Cutaway/Chassis Econolines. E150, E250, E350, E450 and E550

Slowly dropping brake pedal.

Thread Tools
 
Search this Thread
 
Old Apr 1, 2018 | 04:14 PM
  #1  
ethreefifty's Avatar
ethreefifty
Thread Starter
|
New User
Joined: Apr 2018
Posts: 4
Likes: 0
Arrow Slowly dropping brake pedal.

Hello everyone,

So after many quarts of fluid and bleeding methods, the issue remains. The pedal feels normal for the first ~1/3rd of the push, then resistance fades and the pedal starts to sink.
I've found if as soon as I feel the resistance drop that I release and start over that it will actually "build pedal"
and feel as I'd expect them to, until I let go and the next stop sign is back to square one.

With the vehicle not running, I can apply steady force and the pedal will sink at a steady rate.
But what I thought was the booster making a "woosh" sound,
is apparently either air or fluid shooting up against the top side of the rear chamber of the brake fluid reservoir.

This can be repeated over and over until the pedal builds so high that I didn't feel comfortable pressing. Also, once the pedal is built up with the car off, I can stand on it and it will hold.
But let go for ~5 seconds and its back to slow steady sinking.

Did I fail to properly bench bleed the master cylinder? What could/would cause a burst of air to shoot out of the rear (covered side closest to the booster) of the reservoir?

Thank you!





I've spent the past 2 hours reading through 27 pages of threads on this forum for the search "brake pedal" and have not come up with a clear cut idea of what the solve is for my problem.

For starters the Van is a 2003 E350 XLT with the 5.4L, and I have owned it for all of a day.
So past maintenance history is unknown at this point. I do know that the PO only lives in my state for half the year, so the van has sat most winters of its entire life.
That said, the van has been parked since last August, and there are no apparent leaks of any sort under where the van has been.

The issue I'm running into is the the brake pedal will sink to the floor when driving around. At a rate of maybe a 1/2" per second.
If I lift up and start to brake again the same result is had. There is no air escaping or "wooshing" sound that I've seen others reference when having the same issue.
The brakes do work well as the pedal is being pushed (as soon as the pedal is pushed the vehicle does start to slow down at a steady, what I would consider normal, rate)
Just to slow down from 60mph it may take 3 full "push until sinks to floor, lift foot, and push to floor" acts to make a complete stop.
I did not try fast stabbing of the brakes, the above statement is just normal/linear stopping pressure by my foot.
Van does not pull left or right when braking. There are no ABS / Brake lights, etc of any kind on.

I've read multiple threads about RABS and the Kelsey-Hayes RWAL Antilock Brakes system, but am unsure if that applies to the 2003 model year, as most of those threads are referencing much older vans.
Was this system used on the 2003 MY Vans? And if so does this sound like an issue with the ABS Valve? Are there any tests that isolate it down to just the ABS valve?

Does this sound like a simple master cylinder issue? If so, what are the steps one can take to confirm or rule out it being the master cylinder over other potential reasons?

Or does it sound like a booster issue? (This was another common theme in the threads I've read) and are there steps one can take to confirm or rule out it being the booster?

I really appreciate anyone whom takes the time to read and respond. The info out there for this via google search always end without a solution or fix.

Thank you
 
Reply
Old Apr 1, 2018 | 06:51 PM
  #2  
Spaznaut's Avatar
Spaznaut
Fleet Mechanic
Joined: Aug 2004
Posts: 1,276
Likes: 7
From: NE Tennessee
Since it has probably set a lot, I'd bet its a seal in the master cylinder. You could plug the holes for the lines and see if it still does it. That would eliminate the abs.
 
Reply
Old Apr 1, 2018 | 07:18 PM
  #3  
ethreefifty's Avatar
ethreefifty
Thread Starter
|
New User
Joined: Apr 2018
Posts: 4
Likes: 0
Originally Posted by Spaznaut
Since it has probably set a lot, I'd bet its a seal in the master cylinder. You could plug the holes for the lines and see if it still does it. That would eliminate the abs.
Sounds good, looks like I'll just start with a master cylinder and fresh fluid.
 
Reply
Old Apr 1, 2018 | 07:47 PM
  #4  
Im50fast's Avatar
Im50fast
Cargo Master
Joined: Apr 2013
Posts: 3,087
Likes: 24
From: Central Florida
Maybe just bleed the brakes. Try that before changing parts
 
Reply
Old Apr 1, 2018 | 07:53 PM
  #5  
ethreefifty's Avatar
ethreefifty
Thread Starter
|
New User
Joined: Apr 2018
Posts: 4
Likes: 0
Originally Posted by Im50fast
Maybe just bleed the brakes. Try that before changing parts
Would you think old fluid / air in the lines would cause a sinking pedal?

I've had air in the lines in previous vehicles and got a spongy pedal feel but never a slowly sinking to the floor type of feel.

It basically has a pedal feel that you get when you're helping someone bleed brakes amusingly enough.
 
Reply
Old Apr 2, 2018 | 04:18 AM
  #6  
Im50fast's Avatar
Im50fast
Cargo Master
Joined: Apr 2013
Posts: 3,087
Likes: 24
From: Central Florida
If it was bad enough it could do that.
Check the brake parts visually. Maybe you’ll find a new caliper or something. That would indicate someone else having recently been working on it, and therefore maybe they didn’t bleed the brakes properly.
 
Reply
Old Apr 2, 2018 | 06:12 AM
  #7  
fordman75's Avatar
fordman75
Lead Driver
25 Year Member
Photogenic
Photoriffic
Liked
Joined: Dec 2000
Posts: 6,293
Likes: 47
From: South central, Minnesota
Unbolt the master cylinder from the brake booster. Pull the master out a little and check for wetness. If there is brake fluid the master is bad.
 
Reply
Old Apr 3, 2018 | 10:04 AM
  #8  
jeffreyclay's Avatar
jeffreyclay
Elder User
Joined: Nov 2015
Posts: 545
Likes: 1
From: Bedford, Va
Classic symptoms for a bad Master Cylinder. Be sure to bleed it on the bench before installing (and you'll still need to bleed it there as well)
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Every 2026 Ford Engine Explained

 Brett Foote
story-1

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-2

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-3

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-4

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-5

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-6

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-7

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-8

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-9

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
Old Apr 3, 2018 | 11:11 PM
  #9  
CWR032's Avatar
CWR032
Junior User
Joined: Oct 2016
Posts: 69
Likes: 0
Air in the lines usually shows up as a spongy pedal that firms up after pumping it a few times. The pedal slowly dropping is either bad master cylinder or a leak, so if you aren't losing fluid very quickly it's almost definitely the master cylinder.
 
Reply
Old Apr 3, 2018 | 11:46 PM
  #10  
fordman75's Avatar
fordman75
Lead Driver
25 Year Member
Photogenic
Photoriffic
Liked
Joined: Dec 2000
Posts: 6,293
Likes: 47
From: South central, Minnesota
It's most likely the master cylinder. I said how to confirm that in my last post.

But I've also had rear wheel cylinders that leaked and would act the same way. It was a small enough leak that it didn't leave any puddles. But it did show up as wetness on the back side of the rear rims/tires/backing plates.
 
Reply
Old Apr 4, 2018 | 10:19 AM
  #11  
vettex2's Avatar
vettex2
Posting Guru
10 Year Member
Joined: Apr 2014
Posts: 2,196
Likes: 5
From: N Ca.
Originally Posted by CWR032
Air in the lines usually shows up as a spongy pedal that firms up after pumping it a few times. The pedal slowly dropping is either bad master cylinder or a leak, so if you aren't losing fluid very quickly it's almost definitely the master cylinder.
^ this..not air in the lines
 
Reply
Old Apr 11, 2018 | 09:34 PM
  #12  
ethreefifty's Avatar
ethreefifty
Thread Starter
|
New User
Joined: Apr 2018
Posts: 4
Likes: 0
Thank you everyone for your help on what to look for, I've updated the first post with a couple new findings.

I'll be pulling the master off again to check for wetness.
With my luck I bench bled it poorly, or the master was bad out of the box new.

I look forward to everyone's insights on the new "findings"
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
roostercrows
1999 - 2003 7.3L Power Stroke Diesel
14
Apr 18, 2019 10:56 PM
daddylee100
1987 - 1996 F150 & Larger F-Series Trucks
30
Jul 26, 2016 12:53 PM
dsheffield
1997 - 2003 F150
4
Apr 7, 2014 10:53 PM
sam03rc
1987 - 1996 F150 & Larger F-Series Trucks
32
May 5, 2013 12:02 AM
randymo
1978 - 1996 Big Bronco
18
Oct 8, 2006 06:15 PM




All times are GMT -5. The time now is 03:08 PM.

story-0
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-1
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-2
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-3
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-4
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-5
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-6
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-7
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-8
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-9
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE