Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Using the useless roof bars

Thread Tools
 
Search this Thread
 
Old Dec 23, 2017 | 08:51 AM
  #1  
mojakus's Avatar
mojakus
Thread Starter
|
Junior User
Joined: Mar 2017
Posts: 51
Likes: 0
From: Lafayette, CA
Using the useless roof bars

Here’s what I ended up doing with the factory racks. I know many folks justifiably remove them altogether, but my roof is in not-so-great shape anyway, so I decided to keep them on despite some minor rubbing.

I bought a cheap roof box off Craigslist. It already had some factory holes drilled into it for the factory hardware. I then simply removed the skinny cross bars and kept the bigger ones on, and used the skinny bars’ hand bolts to bolt the roof box to the strut nuts that are in the bigger cross bars’ channel.

I added a metal ‘washer’ plate for extra support but I’m not sure it’s necessary. 350 miles later I’ve experienced no problems. Pics:








Nice low profile



Before installing washer plate.



Washer plate.
 
Reply
Old Dec 23, 2017 | 09:25 AM
  #2  
Tylus's Avatar
Tylus
MMNC (SS)(Ret)
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2004
Posts: 11,606
Likes: 149
From: SE Georgia
Club FTE Silver Member

very nice. and secure looking.

alot of folks get those rubber door mats that from Lowes that are 1/2" thick. They cut them into squares. Then insert that between the body and the main roof rails. Gives a minor lift and prevents all of that rubbing that the cross bars cause.

Personally I recommend you address the rubbing issues you have right now. Otherwise you'll get to try something similar to what I did below. The prior owner ignored the issue and rust set in. Luckily I caught it before became more than just superficial. But others haven't been so lucky.

I can see the paint cracks in your drip channels. It doesn't take long




 
Reply
Old Dec 23, 2017 | 09:50 AM
  #3  
mojakus's Avatar
mojakus
Thread Starter
|
Junior User
Joined: Mar 2017
Posts: 51
Likes: 0
From: Lafayette, CA
Originally Posted by Tylus

Personally I recommend you address the rubbing issues you have right now. Otherwise you'll get to try something similar to what I did below. The prior owner ignored the issue and rust set in. Luckily I caught it before became more than just superficial. But others haven't been so lucky.
Makes sense and does not look too difficult to implement. I like the solution I have versus the Lowe's rubber mat approach simply because of the more streamlined look. But I wouldn't mind spraying the roof with liner as I'm already getting residue streaking on the sides whenever the roof gets wet...

Is it a pain to remove and reinstall the rails? Can I just re-use the rail bolts?
 
Reply
Old Dec 23, 2017 | 10:05 AM
  #4  
Tylus's Avatar
Tylus
MMNC (SS)(Ret)
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2004
Posts: 11,606
Likes: 149
From: SE Georgia
Club FTE Silver Member

rail bolts are torx. T15 I believe. very easy to remove, just a bunch of them. 16?

they aren't long enough to re-use with a spacer. you can get longer stainless bolts at Lowes/Home Depot for <$10. length depends on spacer thickness. a sheet of 1/4" rubber mat would probably be sufficient.
 
Reply
Old Dec 23, 2017 | 10:59 AM
  #5  
1 Excursion camper's Avatar
1 Excursion camper
Cargo Master
Joined: Oct 2006
Posts: 2,097
Likes: 5
From: chicago northwest suburbs
With the extra weight it will rub through the paint faster. A very easy solution would be to put down some clear protective decal along where the bars run. It’s sold in strips at most automotive parts stores.
 
Reply
Old Dec 24, 2017 | 08:55 PM
  #6  
mojakus's Avatar
mojakus
Thread Starter
|
Junior User
Joined: Mar 2017
Posts: 51
Likes: 0
From: Lafayette, CA
Originally Posted by 1 Excursion camper
A very easy solution would be to put down some clear protective decal along where the bars run. It’s sold in strips at most automotive parts stores.
Even easier. Thanks.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Devildog95
2017 - 2022 Super Duty
2
Jul 29, 2017 09:09 PM
73 ford guy
1973 - 1979 F-100 & Larger F-Series Trucks
19
Sep 24, 2011 05:55 PM
hjsimpson
2007 - 2014 Expedition & Navigator
15
Dec 17, 2010 11:24 AM
v8xploder
1978 - 1996 Big Bronco
9
Mar 15, 2010 08:40 PM
dvldog458
Excursion - King of SUVs
23
Aug 7, 2009 08:38 AM




All times are GMT -5. The time now is 04:00 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE