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ZERO COOLANT PRESSURE

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Old Dec 16, 2017 | 09:00 AM
  #16  
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Originally Posted by HT32BSX115
But they're still due to vapor pressure of the 50/50 eg and the partial pressure of the volume of ordinary air present in the system. (which I so conveniently left out in my previous diatribe above!!!)

The temp of the solution at the temp sender (near the T-stat) is very likely close to 190F or so..... The temp at the hotter places in the head and block will be MUCH higher and will produce over all much higher vapor pressures.

SO for areas that may get up to 250F or more, the local vapor pressures (Steam pockets) could be as high as 23.3 psia (or more)

The actual pressure on the system in a case like that might be 23.3 -14.7 (standard day) = around 8-9 psig PLUS the partial pressure of the air trapped in the system (due to the Ideal Gas Law ) (the expansion you mentioned!)

I took the above numbers from the Dowtherm 4000 Engr and Operating Guide

And you're implications are right! simply placing a 50/50 mix in a pressure cooker and bringing it up to 190F wouldn't produce anything more than about 10 psia (which is less than ambient......as long as you had NO air or other gasses in the system)

You would have to know what volume of air is present and add the partial pressure of the final temp of that air to the partial pressure of the 50:50 mix of water/EG (vapor) THAT gives you the pressure of the entire system.

My wife won't ask me what time it is anymore........she's tired of me telling her how to build a clock....

And you (better) explained as "Expansion Effect"

Ok I'll stop!



You need to find the leak. You might be able to pressurize the system using compressed air. With the engine off, you should be able to hear air escaping someplace... If it produces NO pressure at all, it's not going to be a small leak

Regards,

Rick
Thx Rick.

I have a few radiator caps here. Going to convert one of them to a pressurized testing cap. After the install degas. I'm going install my gauge and test again.

Like you said. This leak should be easy to find with no pressure present in the system.

Thanks all.
 
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Old Dec 16, 2017 | 01:53 PM
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Update

Well, did everything above. New ford degas, thermostat and cap. Started truck and let idle for 10-15 minutes. Coolant system developed 3psi. Kick on high idle and let sit another 10-15. ECT reached 188. EOT, 178. Pressure about 6psi.

Went for a drive. Slowly built pressure up to about 10. Shouldn't build pressure that fast I thought? Nailed it a couple times. Pressure went up to 18. I was very disappointed and drove home,

As expected. When I got out of the truck I smelled coolant. Popped the hood. No coolant puked on degas? Top hose is pressurized. Gauge reading 15psi.

Checked underneath. Coolant leaking down on harmonic balancer. Coolant is covered underneath.

My question is now. Can't really put 2 and 2 together on this one. Sure water is probably shot.

But, would that explain the high coolant pressures or the puking? I know a faulty WP would cause over heating. But, my truck never over heated????

Anyway gotta find a WP. Ford is closed and I'm not sure about purchasing one from AZ or O'reilly's???

The last pic is as the truck sits now. 12psi on the gauge. No puking and to the max fill line.

Any feedback appreciated.
 
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Old Dec 16, 2017 | 02:35 PM
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Get an Allient pump about a120 bucks. Best bang for your buck. Check Amazon for next day or 2 day delivery. If not try XDP.
 
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Old Dec 16, 2017 | 04:13 PM
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Originally Posted by Per4mance
Get an Allient pump about a120 bucks. Best bang for your buck. Check Amazon for next day or 2 day delivery. If not try XDP.
I thought there were issues running the metal impeller?

Looks like XDP has the best deal plus 10% off.
 
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Old Dec 16, 2017 | 07:09 PM
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Originally Posted by xaviar
Nailed it a couple times. Pressure went up to 18. I was very disappointed and drove home,

As expected. When I got out of the truck I smelled coolant. Popped the hood. No coolant puked on degas? Top hose is pressurized. Gauge reading 15psi.

Checked underneath. Coolant leaking down on harmonic balancer. Coolant is covered underneath.
If you have a leaking recirculating pump, I know many might say to get it from FOMOCO or the the "Corn-Binder" people. (Navistar)

I would probably get the AIRTEX replacement model. (AIRTEX is the OEM for many different companies and I think you can get a lifetime warranty from some suppliers
And I think they all have metal impellers nowadays......)
I am more worried about your coolant pressure "spiking" under hard acceleration. If that actually happened, you may have other problems. (like a leaking headgasket(s)
 
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Old Dec 16, 2017 | 07:56 PM
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Originally Posted by xaviar
I thought there were issues running the metal impeller?

Looks like XDP has the best deal plus 10% off.
Did you release all pressure after getting hot then test drive to ck degas tanks pressure?
 
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Old Dec 16, 2017 | 09:16 PM
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Originally Posted by wedge542
Did you release all pressure after getting hot then test drive to ck degas tanks pressure?
No I did not. Everything is still hooked up in the driveway though. Decided to take a break. In for the night.

I don't think a bad WP can cause such pressure. Bit i guess its possible if there is not enough circulation while driving? I did notice flow to the degas tank at idle. Maybe the impeller is spinning just enough at idle and not while driving?

218K, original WP.

I'm guessing I will still have and pressure issue once the pump is fixed?
 
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Old Dec 16, 2017 | 09:31 PM
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Get that pump replaced with the right size pump, then get it hot,release all pressure and go test it, do a few hard pulls then see how much pressure.
 
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Old Dec 16, 2017 | 10:29 PM
  #24  
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Right now all you know is you have a weeping pump, not that the impeller is loose or anything that would not allow normal flow. Zero pressure would allow hot spots in the head to boil whereas pressurized containment, even a few psi, would not.
 
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Old Dec 17, 2017 | 11:17 AM
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Originally Posted by TooManyToys.
Zero pressure would allow hot spots in the head to boil whereas pressurized containment, even a few psi, would not.
 
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Old Dec 17, 2017 | 11:46 AM
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Make sure the black dounut o ring isn't leaking either. Got me once.
 
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Old Dec 17, 2017 | 06:27 PM
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Originally Posted by Per4mance
Make sure the black dounut o ring isn't leaking either. Got me once.
I sort of check that area and it was dry. Going to tackle the rest tomorrow.
 
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Old Dec 17, 2017 | 06:44 PM
  #28  
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Originally Posted by Per4mance
Make sure the black dounut o ring isn't leaking either. Got me once.
x2, good advise to anyone leaking coolant in the spot he has in photos,i had one leak and almost fool me, [dont take much].
 
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Old Dec 20, 2017 | 10:08 PM
  #29  
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I think I'm done.

Originally Posted by wedge542
x2, good advise to anyone leaking coolant in the spot he has in photos,i had one leak and almost fool me, [dont take much].
Well, broke it all down. Intake oring was ok. WP seemed fine. Spent the last couple hours trying to line up y pipe. In the process broke the oil filter stand pipe. Yeah, probably should have just removed it. Too late now.

I think I'm done with the ford's. I've had this truck for almost 6 years. I knew buying this truck was going to be a maintenance issue. But hey. I've been turning wrenches forty years. I can do it. Well, I'm tired of doing it. We as consumers should not have to spend so much time worrying about the truck we're driving! We spend a lot of time looking ato temp spreads, fuel pressures, .

Am I frustrated. Yeah, I'm sure am. Tired too. I think breaking the oil filter stand pipe had me sit back and reflect. In my 40 years of driving. I have spent more time fixing and worrying about this truck than any other diesel I've owned. This is my first, and last 6.0. Had two 7.3's prior to this one. Both 7.3's drove well and only had to put a WP on my last one I sold in 2007.

Anyway, this is my rant for this evening. This truck is paid for. So, buying something else just to get in huge debt is not in the plan.

I'll finish the repair the best I can and send it down to SDS for future repairs. He's only 2.5 hours from me.

Signing off for the night.

Eddy
 
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Old Dec 20, 2017 | 10:23 PM
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Dont blame you eddy,2.5 hrs away from sds might save your sanity and knuckles,and he can take care things you might not see or look for,ive turned wrenches over 40 myself but it gets to you after awhile and you just wanta drive and enjoy it ,and life.
 
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