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Missfire from hell

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Old Oct 18, 2017 | 11:53 PM
  #1  
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johnnvegas79
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Missfire from hell

Excursion people, please help!!


If anyone has advice please help. I had a horrible miss on my 6.8. Cylinders 4 and 9 were showing no change in idle when I removed the coil or injector clip. Problem started when driving uphill for a long distance and it turned into a gutless pig. Changed plugs to MC plugs and new MC coils and boots on both cylinders. No change. Swapped plugs and coils several times with other cylinders hoping it would migrate, no dice. Compression dry and wet shoes 0 on cylinder 9 do I pulled the heads and had them machined. Heads are in. 10 new plugs, 10 new coil packs. Same miss on 4 and 9. I believe the pcv is bad because there is more oil than I’d like in the intake manifold so I’ll replace that in the morning. The heads were all fine when removed with the exception of carbon built up on the valves. Fuel pressure at idle is 35 and drops to 30 with the key on and motor not running. Any suggestions here would help greatly. The block and pistons were inspected when the heads came off and I cpildnt see anything except a little carbon on the top of the piston heads. Miss on 9 is -49 and miss on 4 is -28.
 
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Old Oct 19, 2017 | 02:59 AM
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metru
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From: geary NB
if your stil recieving missfire or totaly nothing from those 2 id pull the harness and check check for any broke or burnt wires that might be bleeding the electicity to somethign near by i had this kind of issue on cylinder 5 with a wire grounding to the AC line and causing a misfire that gave the appearence of a bad coil
 
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Old Oct 19, 2017 | 05:27 AM
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Just curious here. What is the compression on those cylinders now?
 
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Old Oct 19, 2017 | 11:01 AM
  #4  
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R&T Babich
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Originally Posted by johnnvegas79
... Cylinders 4 and 9 were showing no change in idle when I removed the coil or injector clip. ... Miss on 9 is -49 and miss on 4 is -28.
Did you try swapping fuel injectors with known good cylinders?
Do you get 12v with ignition switch in Run at the coil and injector connectors, coils - RD/LG, injectors - RD?
Do you get 12v at the PCM connector (C175), #4 - coil YE/BK (102), injector BB/LB (100) , #9 - coil WH/RD (82), injector GY/BK (42)?
(The wire colors are for a 2002, probably the same.)
 
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Old Oct 19, 2017 | 11:14 AM
  #5  
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R&T Babich
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Interesting the misfires are on consecutive firing order cylinders.
There's a similar issue on the V10 forum with 2 consecutive cylinders misfiring - https://www.ford-trucks.com/forums/1...2-and-7-a.html
There was another thread like this about a year ago.
 
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Old Oct 19, 2017 | 11:59 AM
  #6  
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Gonna move this over to the V10 forum and get you some help directly from the crew that can help you get squared away.

Stewart
 
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Old Oct 21, 2017 | 01:19 AM
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Originally Posted by Stewart_H
Gonna move this over to the V10 forum and get you some help directly from the crew that can help you get squared away.

Stewart
thanks for the move. Did a compression check and couldn’t get higher than 40psi dry and wet. Points back to the head. I don’t have the tools to pressure test it so I just ordered a new one for the driver side. Motor stutters when #4 coil is disabled so the miss there isn’t bad. Knowing that 9 is the major issue and #4 is the sister cylinder in firing order and on the crank, I’m assuming 4 is trying to compensate for 9. New head for the driver side gets here in a couple days. I will update soon. Lucky me, get to remove the heads 2x within 7 days.

notes on the issue:
-the heads were removed and neither one shows anything abnormal.
-injectors have been swapped and the plug on 9 comes out wet
- miss goes away at higher rpm and live data shows it’s not a “no fire” only low contribution. No load it goes away at 2k. Under load it goes away at 3.5k
-fuel pressure was spot on with key on, idle and WOT.
 
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Old Oct 21, 2017 | 06:09 AM
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Brofessor,
are you sure it isn’t the other side of the head? I’ve seen a few issues on this forum where an engine loses a follower/lifter goes bad.

I hope you checked out this stuff during the previous disassembly.

And youre right to focus focus on the low compression first.

Im very impressed you’ve removed and reinstalled the heads even once. I wouldn’t tackle that job even without my back pain.
 
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Old Oct 21, 2017 | 07:37 AM
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It is amazing how well these run on 9 cylinders at the higher RPM's. How many miles are on this engine? I would be inclined to buy a complete reman longblock rather than mess with heads on a higher mileage lower end.
 
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Old Oct 21, 2017 | 01:50 PM
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Originally Posted by 05MilMachine
It is amazing how well these run on 9 cylinders at the higher RPM's. How many miles are on this engine? I would be inclined to buy a complete reman longblock rather than mess with heads on a higher mileage lower end.

motor has 220 on it. Not knocks or ticks anywhere in it. When the heads were off it was the perfect excuse to replace the sealing oil pan leak. Visual inspections show no signs of concern anywhere in the lower end.

the heads on the v10 are not as bad as they are made out to be. I have previously done the egr delete so that takes the headache away from the driver side and all exhaust bolts were intact. Driver side head will be about 3 hours in and out. The secret is to ziptie the head bolts up once removed so you can remove the heads without pulling the motor or can. Book time for both shows 21 hours but 8 hours with experience seems about right.

rockers, cam lobes, springs and seats were all inspected and look right. The leak could be within a runner or somewhere not visible to the eye. I will update again after the new head comes in in a few days.
 
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