Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

2005 Excursion 6.0 long crank cold

Thread Tools
 
Search this Thread
 
Old Oct 16, 2017 | 07:52 AM
  #1  
MEISTERSNFB's Avatar
MEISTERSNFB
Thread Starter
|
Junior User
Joined: Jan 2014
Posts: 67
Likes: 0
2005 Excursion 6.0 long crank cold

I've got a 05 excursion that has a long crank cold, icp is slow to build. This is especially hard to start after sitting overnight. Ficm voltage, icp and ipr seem to be working as they should. I have applied shop air at the icp and when closing the ipr I don not hear any hpo leaks. LPOP is registering on the dash. After it warms up it starts better but still a long crank. I am not sure what to check next. Any suggestions are greatly appreciated!
 
Reply
Old Oct 16, 2017 | 07:58 AM
  #2  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
It's possible the oil rail is draining down overnight, likely the dummy plugs.
Here is a good vid from DTR for starters.
Since you have an Ex, it's possible your ICP is not on the passenger side valve cover, it's as easy as lifting the hood to verify.
If it's not, then it's under the turbo, which means you have an early build and could be the pump is getting weak.
If this is the case, park it nose down overnight and see how it starts the next morning.....that would tell us the pump shaft seal is going bad,
Excursions did not seem to always have rhyme or reason according to the year and what engine they had. I know of several posts that the owner had an 05 but an early build 03 or 04 engine.

 
Reply
Old Oct 16, 2017 | 11:38 AM
  #3  
MEISTERSNFB's Avatar
MEISTERSNFB
Thread Starter
|
Junior User
Joined: Jan 2014
Posts: 67
Likes: 0
It's does have the icp on the valve cover.
 
Reply
Old Oct 16, 2017 | 12:43 PM
  #4  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
Originally Posted by MEISTERSNFB
It's does have the icp on the valve cover.
Ok, the next thing to do is look at the valve cover sticker to see what model year the engine is, telling us what style HPOP you have.

Being it's an Ex, it might still have the cross over "hybrid" engine as I call it. It has the updated wavy oil rails, this we confirmed with the ICP on the valve cover, however it might still have the old style HPOP.
 
Reply
Old Oct 16, 2017 | 03:06 PM
  #5  
MEISTERSNFB's Avatar
MEISTERSNFB
Thread Starter
|
Junior User
Joined: Jan 2014
Posts: 67
Likes: 0
It does have the new style pump.
 
Reply
Old Oct 16, 2017 | 03:40 PM
  #6  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
Originally Posted by MEISTERSNFB
It does have the new style pump.
Good to know, you have that going for you then as they rarely fail and when they do "fail" it's often a case of a mechanic not knowing what else to look for. It's a very robust pump compared to the early build.

You can park it overnight and then pull the ICP sensor in the morning. You should see oil right there under the sensor in the oil rail, or not as shown in the video. If not then the odds are you have a dummy plug leaking down. Could be a stand pipe but as Ron mentioned they don't tend to fail like DP's do.

How long are you air testing it and what kind of pressure are you using for shop air?
Remember it takes 500 psi just to light the burners, how long of a long crank cold are you talking?
 
Reply
Old Oct 16, 2017 | 08:28 PM
  #7  
MEISTERSNFB's Avatar
MEISTERSNFB
Thread Starter
|
Junior User
Joined: Jan 2014
Posts: 67
Likes: 0
Ok it has the updated dummy plugs, tonight I pulled the drivers side valve cover and ran the truck for about 10-15 min and went and looked right below the icp and there was a stream of oil coming off the rail right above the #1 injector. I'm guessing it coming off the ball tube o rings?
 
Reply
Old Oct 16, 2017 | 09:47 PM
  #8  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
That is possible but hard to confirm, injectors weep some and you might be seeing that. I would air test it, but if nothing else let it sit overnight and pull the ICP to see where the oil level is at. Might still have a bad one other side.
Technically that is #2 you were looking at, not that it matters unless you need to know specifically for some reason
Asked earlier what kind of shop air pressure and long of a test? Leaks can take some time to show up at times.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Every 2026 Ford Engine Explained

 Brett Foote
story-1

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-2

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-3

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-4

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-5

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-6

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-7

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-8

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-9

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
Old Oct 17, 2017 | 08:02 AM
  #9  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,252
Likes: 762
From: Houston, Texas
Club FTE Gold Member
I would pull the IPR and air test from there. I found out the hard way that two top injector seals were blown causing a hot no start issue. It took 2 minutes at 180 psi for injectors #2 and #4 to show their colors.

From the sound of things you have a 2005 engine like I do. So I'd check your OASIS report and see if the STC fitting has been done on your truck. Mine would do this hot and cold and turns out the dummy plugs and stand pipes were never done on mine, just the STC fitting.

Ford or whomever, may have only done one side when it comes to the dummy plugs and stand pipes. On my buddy's 2007, they replaced one side and when they other blew not long after, they replaced it. Both sides should be done together, but some people just do one side because the passenger side looks challenging when it's really not.
 
Reply
Old Oct 17, 2017 | 06:51 PM
  #10  
MEISTERSNFB's Avatar
MEISTERSNFB
Thread Starter
|
Junior User
Joined: Jan 2014
Posts: 67
Likes: 0
I am using an adapter and hooking it up to the icp location and about 150 psi not leaving too long as I read it will burn up the ipr if voltage is applied longer that a min or so. I came home this afternoon and pulled the icp and the rail is full of oil. Also in my previous post I stated I pulled the driver side valve cover but it was actually the passenger.
 

Last edited by MEISTERSNFB; Oct 17, 2017 at 07:17 PM. Reason: Spelling
Reply
Old Oct 18, 2017 | 11:35 AM
  #11  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,252
Likes: 762
From: Houston, Texas
Club FTE Gold Member
Originally Posted by MEISTERSNFB
I am using an adapter and hooking it up to the icp location and about 150 psi not leaving too long as I read it will burn up the ipr if voltage is applied longer that a min or so. I came home this afternoon and pulled the icp and the rail is full of oil. Also in my previous post I stated I pulled the driver side valve cover but it was actually the passenger.
This is why I recommend people test from the IPR port to begin with.

https://www.ebay.com/i/232255358114?chn=ps&dispItem=1

Check the driver side and see what the seals look like on the dummy plug.
 
Reply
Old Oct 18, 2017 | 04:43 PM
  #12  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
Originally Posted by Toreador_Diesel
This is why I recommend people test from the IPR port to begin with.

https://www.ebay.com/i/232255358114?chn=ps&dispItem=1

Check the driver side and see what the seals look like on the dummy plug.
^^^^^^^^^^^^
X2

I did a STC recently, air tested from the ICP and never really showed up.

Broke down and bought the IPR air test fitting, about a minute later the old classic hissing from you know where. This one was not like one I had where I pulled it apart with my fingers, but it was loose and leaking.
 
Reply
Old Oct 20, 2017 | 05:05 PM
  #13  
MEISTERSNFB's Avatar
MEISTERSNFB
Thread Starter
|
Junior User
Joined: Jan 2014
Posts: 67
Likes: 0
I will Get one on order, how much oil should be coming off the top of the injectors?
 
Reply
Old Oct 20, 2017 | 10:05 PM
  #14  
MEISTERSNFB's Avatar
MEISTERSNFB
Thread Starter
|
Junior User
Joined: Jan 2014
Posts: 67
Likes: 0
So today I put air to it again and could hear some coming from the hpop cover area. Since I did not know if this thing still had the STC fitting I decided to pull the cover. It has had the updated fitting installed. So I removed the pump, made a block of plate to mount at the branch tube, then applied air again and I have no leaks, left the air on there for hours. Is it possible the pump is bad? Thanks for the help
 
Reply
Old Oct 20, 2017 | 10:46 PM
  #15  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
It's normal for some to blow past the shaft seal in an air test scenario, likely what you are hearing.
It's possible the pump is bad, unlikely but possible.
Are you seeing quite a bit from the injector top seals?
 
Reply



All times are GMT -5. The time now is 01:57 PM.

story-0
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-1
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-2
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-3
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-4
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-5
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-6
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-7
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-8
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-9
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE