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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Transfer case jammed?

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Old Sep 8, 2003 | 10:56 AM
  #1  
cowtown's Avatar
cowtown
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Unhappy Transfer case jammed?

Hey guys, my 94 F-150 has done me well over the summer I have had it, trips to the dump, Home Depot etc. has been great. Even helping the buddies out with their tasks. As I was getting more familiar with the truck lately I decided at the dump a while back to try and put it in 4x4 since the road was pretty muddy up to the top of the dump. I hopped out and locked in the hubs and when I went to pull the 4x shift lever back into 4 Hi I couldn't move it. The lever doesn't want to move at all so trying to make sure I was doing this right I read the manual and couldn't figure out anything I was doing wrong, I really tried to strong arm the thing too, it doesn't want to move.

Any tips or thoughts? Is this common for them? I'd at least like to be somewhat informed before I take it in to get looked at so I don't get bent over the counter and taken for a ride if you know what I mean.

Thanks,

 
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Old Sep 8, 2003 | 12:21 PM
  #2  
c_rossman's Avatar
c_rossman
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From: Cloud USA
Transfer case jammed?

I would take a look underneath, There is a linkage that is acceptable to mud and water. You will see what I mean when you look. The shifter must move up and down freely and may be your problem.
 
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Old Sep 10, 2003 | 07:47 AM
  #3  
James A. McCall's Avatar
James A. McCall
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Transfer case jammed?

Do you get any high gear at all? If not the 1356 aluminum Borg/Warner transfer case has struck again!!! And trust me you won`t like it. Go to www.thegrid.net/thedrivetrainpage/borg1356.html this will explain everything. If you have to replace the cluster may suggest that you call 1-800-634-3001 and order from the manufacturer, as the Ford Dealer will cost twice as much
 
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Old Sep 10, 2003 | 08:43 AM
  #4  
Winston Smith's Avatar
Winston Smith
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Transfer case jammed?

I agree with c_rossman. Start with the simplest solution. I had this problem too on my 94 F-150 XLT. The shift linkage underneath can get sticky, such that a clean shift into 4 isn't possible, but greasing up the linkage is simple to do.
 
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Old Sep 10, 2003 | 10:52 AM
  #5  
cowtown's Avatar
cowtown
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Transfer case jammed?

Thanks for the tips guys, I'll try to crawl under there this weekend.
 
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