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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Frame rails, to patch or replace?

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Old Aug 14, 2017 | 01:36 PM
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Frame rails, to patch or replace?

Hey there I have an '81 F150 2wd (was a 300L6 5spd) with a 400 and FMX trans... Starting to get rot on drivers side frame rail right at leaf spring perch. Patch or replace the rail? Started out as a $600 daily and now on 6th engine build, 2nd tranny, and 3rd 9" setup... I'm too deep into it now so may as well just beat this horse till its brand new lol. With that being said. If patched should I really rivet and try for square on the spring perch (getting leafs anyway) or should I get a complete rail W perch already riveted and Bolt the bitch together? Given up too many good rides to give up yet. Will post pics when I'm out this weekend pulling the motor. Or should I back half it with tubing? My friends think I'm nuts already dropped $20k into this thing and I keep breaking it racing. It will be getting the one piece nose from US Body soonish. Thanks for reading the rant!
 
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Old Aug 14, 2017 | 01:59 PM
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I patched mine. Seemed the best way to quickly get going again. I went to the junkyard and they sold me the complete back half of a frame in good shape for $50. I then drilled the rivets out of both frames and then used bolts to reassemble it. I had a spot like yours on one of the rear hangers. I cut a frame section out of the good frame and then cut the top of the "c" off of the good piece and made it into a "L". I then slipped the L into the old frame backside. I drilled the holes a little bit so the bolts would go through and with the bolts that held the spring hanger, hitch, and crossmember brace going through both pieces, I did not need to weld it .
 
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Old Aug 14, 2017 | 02:40 PM
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Which hanger area was getting the rot? Mine is the one in front of the axle right where it starts to bend up to go over the axle housing.
 
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Old Aug 14, 2017 | 07:09 PM
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My Ranger suffered the same problem, the frame was rotted out behind the forward spring hanger on the rear. Rather than put a plate on top of it I cut the entire section out and grafted in a new piece of 3/16" steel. That allowed me to weld on both sides. The hangers and shackles were all rotted too so I replaced all of them with new ones from Dorman.
 
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Old Aug 15, 2017 | 08:55 AM
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Maybe someone has a full frame but you did not say if yours is a long bed or short bed?
Dave ----
 
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Old Aug 15, 2017 | 09:04 AM
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It's a long bed. Left side saddle tank 19 gal?
This was 3 days before I broke it last (engine) as you can tell the left side sags pretty bad from a broken leaf which I plan to address when I get around to fixing the frame.
 
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Old Aug 15, 2017 | 06:35 PM
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Originally Posted by LiquidCowboy
Which hanger area was getting the rot? Mine is the one in front of the axle right where it starts to bend up to go over the axle housing.
Mine was one of the rear hangers, that is why I was able to bolt some of it in with the hitch. The reason I got the whole rear frame section, most of my crossmembers where rotted out also, as well as one of the hangers itself. I already bought one hanger from the Ford dealer, it wasn't but $40. But I was able to get all those braces with the junkyard frame I bought.

If you wanted to get a piece of good frame, use the 4 bolts for the hanger to bolt it in place behind the old frame, and then spot weld it in place, I don't see why that would not work.
 
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Old Aug 15, 2017 | 06:49 PM
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Originally Posted by LiquidCowboy
It's a long bed. Left side saddle tank 19 gal?
This was 3 days before I broke it last (engine) as you can tell the left side sags pretty bad from a broken leaf which I plan to address when I get around to fixing the frame.
I know of someone who has a long bed frame from a 81 F100 if someone wants to make a trip down to Raleigh, NC. (Angier, NC.).
It is stripped of running gear and in a few weeks will have the wreaked cab & bed removed.
Would look like this short bed just not painted.

Dave ----
 
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Old Aug 16, 2017 | 02:02 PM
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Originally Posted by FuzzFace2
I know of someone who has a long bed frame from a 81 F100 if someone wants to make a trip down to Raleigh, NC. (Angier, NC.).
It is stripped of running gear and in a few weeks will have the wreaked cab & bed removed.
Would look like this short bed just not painted.

Dave ----
When I had frame rot problems I thought about replacing the whole thing. That would have been the "high road" and have the best end results, but it was just too much work. What I did took a couple of Saturdays. A whole frame swap would have took me 2 months of Saturdays and I still may not have been done.
 
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Old Aug 16, 2017 | 03:21 PM
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I guess if you need the truck for work on Monday then a full swap may not be the way to go. Looking at how bad the rot was in the pictures what was the rest of the frame like?


A full frame swap I don't think would be bad.
Only reason I did the "off frame" rebuild is because I wanted a nice looking truck as I could have done the sheet metal work with the cab on the frame.
My flare side bed had nothing left of it either so that had to come off.


The frame I offered up is from my parts truck that rolled but the frame looks to be in good shape as was the rest of the drive train, body damage only.
I will not scrap it but don't want to sit on it forever either so if someone can use it just come get it.
Dave ----
 
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Old Aug 17, 2017 | 01:18 PM
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Originally Posted by FuzzFace2
I guess if you need the truck for work on Monday then a full swap may not be the way to go. Looking at how bad the rot was in the pictures what was the rest of the frame like?


A full frame swap I don't think would be bad.
Only reason I did the "off frame" rebuild is because I wanted a nice looking truck as I could have done the sheet metal work with the cab on the frame.
My flare side bed had nothing left of it either so that had to come off.


The frame I offered up is from my parts truck that rolled but the frame looks to be in good shape as was the rest of the drive train, body damage only.
I will not scrap it but don't want to sit on it forever either so if someone can use it just come get it.
Dave ----
It looks awfully empty over top the rearend housing area. Are there some crossmembers missing there? I see one at the very rear and two up front. Can't remember how many are supposed to be on it.
 
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Old Aug 17, 2017 | 07:34 PM
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Originally Posted by Franklin2
It looks awfully empty over top the rearend housing area. Are there some crossmembers missing there? I see one at the very rear and two up front. Can't remember how many are supposed to be on it.
Dave, That is my short bed truck frame and only used to show what the long bed frame would look like just longer.



I don't think you can see it but there is one just in front of the rear tank.
Dave ----
 
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Old Aug 17, 2017 | 07:47 PM
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Originally Posted by FuzzFace2
Dave, That is my short bed truck frame and only used to show what the long bed frame would look like just longer.



I don't think you can see it but there is one just in front of the rear tank.
Dave ----
Sitting on a frame would be kinda shirty for me to ask but if ya still have it come winter I'd definitely be interested in coming down from central Ohio to take it off your hands. Mine is no where near gonna be a daily driver again. With as much crap as I keep throwing at it. Every time I go to court for ticket I tell magistrate "it's just gonna get faster every time I'm hassled". Anyway though. If you're still on I'll message around thanksgiving and if ya still have it
I'll organize vac time to come get it
 
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Old Aug 17, 2017 | 08:20 PM
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Originally Posted by LiquidCowboy
Sitting on a frame would be kinda shirty for me to ask but if ya still have it come winter I'd definitely be interested in coming down from central Ohio to take it off your hands. Mine is no where near gonna be a daily driver again. With as much crap as I keep throwing at it. Every time I go to court for ticket I tell magistrate "it's just gonna get faster every time I'm hassled". Anyway though. If you're still on I'll message around thanksgiving and if ya still have it
I'll organize vac time to come get it
it is a first come first served deal but I don't see a lot of people knocking on my door for it so when ready give me a shout thru PM.
Dave - - - -
 
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Old Aug 17, 2017 | 08:28 PM
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Originally Posted by FuzzFace2
it is a first come first served deal but I don't see a lot of people knocking on my door for it so when ready give me a shout thru PM.
Dave - - - -
I most certainly will! Soon as I can get a week off I'll give ya a holler. Haven't traveled much out of OH so it'll be great excuse to get vac time (mgr is a dick) lol
 
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