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Old Aug 31, 2003 | 12:56 PM
  #1  
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step
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Spark plug braking in head.

Hi

I have a 1998 Expedition with a 5.4, spark broke in # 4 cyl.
What will be the best way to remove it?

Thanks
Greg
 
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Old Sep 2, 2003 | 08:09 PM
  #2  
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hugepettyfan
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5.4 spark plug broke in head.

Wow, sucks to be you... :-) Any fix that would get the guts of the plug out of the head also involves drilling etc... Head must come off so garbage won't get into cylinder. Good Luck
 
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Old Sep 2, 2003 | 08:35 PM
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AegisSailor
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From: White Sands, NM
5.4 spark plug broke in head.

Bad, Bad, Bad. Sorry for your luck man. It happens though. Is the plug broken off even with the hole? If the remains of the plug are all below the opening, then I think you will have to remove the head. Can't have any metal shavings getting in the cylinder.

Just out of curiostity, how many miles were on those plugs?
 
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Old Sep 2, 2003 | 10:09 PM
  #4  
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Racerguy
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From: BC, Canada
5.4 spark plug broke in head.

What part of the plug actually broke?
I had one a couple weeks ago that the insulator just blew out. i was able to use a socket and magnet to get the rest out.
 
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Old Sep 3, 2003 | 03:36 PM
  #5  
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BigMattXXL
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Joined: May 2002
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From: Annapolis, Maryland
Spark plug braking in head.

Yikes...

How exactly is it broken?

XXL
 
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Old Sep 3, 2003 | 03:41 PM
  #6  
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luckild
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Spark plug braking in head.

sounds like the threads are left in. did the ceramic part all come out? I used a full fluted E-Z out and it has saved many days. good luck.
 
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Old Aug 1, 2004 | 01:56 AM
  #7  
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pipercub
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Oh, man that sucks. I always fear that when I go to do plugs. So I'm guessing you were removing the plug and it broke? Do you have the wheel well plastic skirt out for more working room? Is the plug all rounded off? Try using a normal deep well socket, a smaller size down to see if you can get a good fit. If that doesn't work, you can take some pliers to it. Let me know if this helps. I've never had this problem. I always use penetrating oil a few hours before and I let it soak in.
 
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