Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

'96 Budget Build

Thread Tools
 
Search this Thread
 
Old Oct 8, 2016 | 04:49 PM
  #1  
jacob_powerhouse's Avatar
jacob_powerhouse
Thread Starter
|
Senior User
Joined: Nov 2009
Posts: 199
Likes: 0
From: Kendallville
'96 Budget Build

Well I just pulled the truck into the shop. Got most of what I need, got a turbo I rebuilt ready for install, new up pipes, new manifolds, new performance rotors and pads on its way, and most important beer . I Ceramic coated the manifolds and turbo exhaust aside. Also plan on wrapping the pipes with titanuim heat wrap and I have fire cloth (for welding) on the manifolds. I'll post pics as I progress for anyone else interested. Also I'm open to any pointers, thanks in advance.
 
Reply
Old Oct 8, 2016 | 05:06 PM
  #2  
BBslider001's Avatar
BBslider001
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2012
Posts: 10,590
Likes: 382
From: Texas
One pointer..."Budget" and "Build" don't go in the same sentence with these trucks LOL

But for real, sounds like you are off to a great start.
 
Reply
Old Oct 8, 2016 | 07:02 PM
  #3  
jacob_powerhouse's Avatar
jacob_powerhouse
Thread Starter
|
Senior User
Joined: Nov 2009
Posts: 199
Likes: 0
From: Kendallville


New stuff



Old turbo
 
Reply
Old Oct 8, 2016 | 07:16 PM
  #4  
jacob_powerhouse's Avatar
jacob_powerhouse
Thread Starter
|
Senior User
Joined: Nov 2009
Posts: 199
Likes: 0
From: Kendallville
Originally Posted by BBslider001
One pointer..."Budget" and "Build" don't go in the same sentence with these trucks LOL

But for real, sounds like you are off to a great start.
Well I'm going to keep it reasonable this time lol, just ask cowmilker08 how much overboard I went last time I did a turbo upgrade
 
Reply
Old Oct 8, 2016 | 07:25 PM
  #5  
jacob_powerhouse's Avatar
jacob_powerhouse
Thread Starter
|
Senior User
Joined: Nov 2009
Posts: 199
Likes: 0
From: Kendallville


Applying the primer



This is the high temp paint I'm using
 
Reply
Old Oct 8, 2016 | 09:39 PM
  #6  
97-psd's Avatar
97-psd
Logistics Pro
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2007
Posts: 4,602
Likes: 846
From: knoxville, tn
Why did you decide to not use bellowed up pipes?
 
Reply
Old Oct 8, 2016 | 10:04 PM
  #7  
farmert's Avatar
farmert
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2006
Posts: 5,113
Likes: 1,555
From: western SD
Originally Posted by 97-psd
Why did you decide to not use bellowed up pipes?
I was wondering the same thing.
 
Reply
Old Oct 8, 2016 | 10:33 PM
  #8  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,380
Likes: 609
From: evansville in
Originally Posted by 97-psd
Why did you decide to not use bellowed up pipes?
Them bellows shire do look odd !?!?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

5 BEST / 5 WORST Ford Daily Drivers of the 21st Century

 Joe Kucinski
story-1

10 Fords to Drive Before You Die

 Joe Kucinski
story-2

3 Best / Worst Features Of The 2025+ Ford Expedition

 Brett Foote
story-3

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-4

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-5

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-6

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-7

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-8

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-9

Every 2026 Ford Engine Explained

 Brett Foote
Old Oct 8, 2016 | 10:37 PM
  #9  
jacob_powerhouse's Avatar
jacob_powerhouse
Thread Starter
|
Senior User
Joined: Nov 2009
Posts: 199
Likes: 0
From: Kendallville
Didn't like the $$$$ figured I'd deal with these considering the ones on there now don't leak at the joints, it only leaks at the small hole rusted in it. Lol
 
Reply
Old Oct 9, 2016 | 12:24 PM
  #10  
jacob_powerhouse's Avatar
jacob_powerhouse
Thread Starter
|
Senior User
Joined: Nov 2009
Posts: 199
Likes: 0
From: Kendallville

Finished in black, now I just need to follow the heat treat cycle
 
Reply
Old Oct 10, 2016 | 12:23 PM
  #11  
jacob_powerhouse's Avatar
jacob_powerhouse
Thread Starter
|
Senior User
Joined: Nov 2009
Posts: 199
Likes: 0
From: Kendallville


Has anyone seen bolts this clean? I can tell they're old though. I'm just surprised at how little rust this truck has overall. Bought out of Oregon. After working on this I'd recommend northwestern truck to everyone
 
Reply
Old Oct 10, 2016 | 12:45 PM
  #12  
dclack's Avatar
dclack
Fleet Mechanic
15 Year Member
Liked
Joined: Jan 2011
Posts: 1,793
Likes: 74
From: Richland, WA
Yep! NW Trucks are awesome! Why not weld in your own bellows? That's what I just did.
 
Reply
Old Oct 10, 2016 | 12:52 PM
  #13  
strokin'_tatsch's Avatar
strokin'_tatsch
Hotshot
15 Year Member
Joined: Jun 2007
Posts: 10,008
Likes: 7
From: Austin, TX
Just a thought.. If you ever have an exhaust leak on those uppipes, it's going to be pretty difficult to see it now that you painted them black.
 
Reply
Old Oct 10, 2016 | 02:06 PM
  #14  
jacob_powerhouse's Avatar
jacob_powerhouse
Thread Starter
|
Senior User
Joined: Nov 2009
Posts: 199
Likes: 0
From: Kendallville
Good point. When I get out of active service and move home I plan on doing a full engine overhaul. With that I'll weld in my own bellows when the engine is out. So probably about two more years or so
 
Reply
Old Oct 10, 2016 | 04:36 PM
  #15  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,380
Likes: 609
From: evansville in
Originally Posted by jacob_powerhouse
Well I'm going to keep it reasonable this time lol, just ask cowmilker08 how much overboard I went last time I did a turbo upgrade
No clue what you are even talking about?!?
 
Reply



All times are GMT -5. The time now is 10:10 PM.

story-0
5 BEST / 5 WORST Ford Daily Drivers of the 21st Century

Slideshow: The 5 best and 5 worst Ford daily drivers of the 21st century.

By Joe Kucinski | 2026-06-23 08:55:01


VIEW MORE
story-1
10 Fords to Drive Before You Die

Slideshow: 10 Fords to drive before you die.

By Joe Kucinski | 2026-06-22 14:29:44


VIEW MORE
story-2
3 Best / Worst Features Of The 2025+ Ford Expedition

The latest Expedition is quite popular, but it certainly isn't perfect.

By Brett Foote | 2026-06-22 14:23:19


VIEW MORE
story-3
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-4
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-5
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-6
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-7
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-8
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-9
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE