Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

92 302 dead hole

Thread Tools
 
Search this Thread
 
Old Aug 8, 2016 | 12:06 AM
  #1  
LJForrist's Avatar
LJForrist
Thread Starter
|
Senior User
Joined: Sep 2010
Posts: 183
Likes: 7
From: Oregon City
92 302 dead hole

Hi folks,
I picked up a 92 f150 with no compression in the rear drivers side hole. Thinking that I will pull the engine and remove head. If the cylinder wall looks ok, I am thinking of just honing and replacing the one piston. If things don't look good, gonna swap in a wrecking yard motor.

Any thoughts or suggestions on this little project, anything I should watch out for?

Any thoughts would be appreciated. Thanks
 
Reply
Old Aug 8, 2016 | 01:33 AM
  #2  
GoinBoarding's Avatar
GoinBoarding
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 3,337
Likes: 292
From: Laramie, WY
Do a leak down to see if it's valves or rings before tearing down, it'll give you an idea if your plan might work or not without relying on a visual inspection of the cylinder wall.
 
Reply
Old Aug 8, 2016 | 01:50 PM
  #3  
LJForrist's Avatar
LJForrist
Thread Starter
|
Senior User
Joined: Sep 2010
Posts: 183
Likes: 7
From: Oregon City
I'm thinking it may be the piston. The compression is zero. At that point, I don't know if the leak down will tell me much.
 
Reply
Old Aug 8, 2016 | 09:08 PM
  #4  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,785
Likes: 447
Leak down tells you where the compression is going...a bad valve or seat can result in 0 compression as well.
 
Reply
Old Aug 8, 2016 | 10:51 PM
  #5  
Lead Head's Avatar
Lead Head
Lead Driver
15 Year Member
Photogenic
Joined: Jul 2007
Posts: 7,868
Likes: 9
From: Rhode Island
It's probably a melted piston. Somewhat common for that piston to melt down. Leading theory is PCV gasses cause detonation in that cylinder.
 
Reply
Old Aug 8, 2016 | 10:55 PM
  #6  
LJForrist's Avatar
LJForrist
Thread Starter
|
Senior User
Joined: Sep 2010
Posts: 183
Likes: 7
From: Oregon City
Originally Posted by '89F2urd
Leak down tells you where the compression is going...a bad valve or seat can result in 0 compression as well.
Gotcha, I haven't done one before, good to know
 
Reply
Old Aug 8, 2016 | 10:58 PM
  #7  
LJForrist's Avatar
LJForrist
Thread Starter
|
Senior User
Joined: Sep 2010
Posts: 183
Likes: 7
From: Oregon City
Originally Posted by Lead Head
It's probably a melted piston. Somewhat common for that piston to melt down. Leading theory is PCV gasses cause detonation in that cylinder.
That's what I was thinking but haven't been around these engines. If that is the case, should be able to put a new piston in, right?
 
Reply
Old Aug 9, 2016 | 12:09 AM
  #8  
Festus Hagen's Avatar
Festus Hagen
Methanoholic
Joined: Mar 2009
Posts: 6,442
Likes: 8
From: Maine (NorCal Native)
Club FTE Gold Member
It's pretty easy to tell if it's a burnt piston. Crankcase pressure and the Spark Plug will likely have aluminum on it.

-Enjoy
fh : )_~
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Every 2026 Ford Engine Explained

 Brett Foote
story-1

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-2

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-3

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-4

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-5

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-6

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-7

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-8

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-9

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
Old Aug 13, 2016 | 08:30 AM
  #9  
LJForrist's Avatar
LJForrist
Thread Starter
|
Senior User
Joined: Sep 2010
Posts: 183
Likes: 7
From: Oregon City
Started the process of pulling the engine yesterday. We have everything disconnected and are ready to come out. We decided that it will be easiest to pick and maneuver that engine with a plate that bolts on the manifold, so I am going to build one this morning.
Only other stuff we found was a crack in the exhaust manifold, and the egr line was broke in half. Thinking about trying to weld that manifold. Anyone had any luck with that?
 
Reply
Old Aug 13, 2016 | 10:23 AM
  #10  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,785
Likes: 447
Better off finding a new manifold or installing some shortys. You'll pay more in the rods to weld cast iron than you will replacements.
 
Reply
Old Aug 13, 2016 | 02:49 PM
  #11  
LJForrist's Avatar
LJForrist
Thread Starter
|
Senior User
Joined: Sep 2010
Posts: 183
Likes: 7
From: Oregon City
Name:  photo454.jpg
Views: 169
Size:  1.05 MB
Name:  photo169.jpg
Views: 245
Size:  1.29 MB
Well the engine is out and we pulled the head off. Looks like it will be more than just a piston. The wall is scored pretty bad. Will be fine for rebuilding, but we are looking at another that we can just swap in there.
 
Reply
Old Aug 13, 2016 | 07:35 PM
  #12  
Lead Head's Avatar
Lead Head
Lead Driver
15 Year Member
Photogenic
Joined: Jul 2007
Posts: 7,868
Likes: 9
From: Rhode Island
Seems thats how they all fail. Ring land breaks off on the #8
 
Reply
Old Aug 13, 2016 | 11:41 PM
  #13  
jaagen's Avatar
jaagen
Senior User
Joined: Jun 2012
Posts: 463
Likes: 0
From: Rohnert Park Ca.
Nothing a tube of j-b weld won't fix lol just kidding
 
Reply
Old Aug 13, 2016 | 11:43 PM
  #14  
LJForrist's Avatar
LJForrist
Thread Starter
|
Senior User
Joined: Sep 2010
Posts: 183
Likes: 7
From: Oregon City
I have some jb weld, just need you to show me how to apply it
 
Reply
Old Aug 14, 2016 | 02:19 PM
  #15  
Shadow944795's Avatar
Shadow944795
Posting Guru
Joined: Sep 2013
Posts: 1,033
Likes: 0
Fill in the hole with jb weld on the piston then slap some on the gouges of the bore. Hone it maybe file the piston to spec, BAM. 500 HP and MINT.
 
Reply



All times are GMT -5. The time now is 04:52 PM.

story-0
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-1
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-2
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-3
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-4
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-5
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-6
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-7
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-8
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-9
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE