Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Weird no start problem

Thread Tools
 
Search this Thread
 
Old Aug 9, 2016 | 10:38 PM
  #16  
mybreathyourlung's Avatar
mybreathyourlung
Thread Starter
|
5th Wheeling
Joined: Aug 2016
Posts: 48
Likes: 4
Originally Posted by Lead Head
Where did you test the PIP signal?
It was step 7 in the follow-through above, so "wire 6" on the ICM. My test light flashed rapidly on and off.
 
Reply
Old Aug 9, 2016 | 10:41 PM
  #17  
Lead Head's Avatar
Lead Head
Lead Driver
15 Year Member
Photogenic
Joined: Jul 2007
Posts: 7,868
Likes: 9
From: Rhode Island
So the PIP signal is making it to the TFI module, but the coil signal appears to go out.

Can you hook your multimeter up to the coil positive, and then have someone crank the engine? Does the voltage stay there, or go away?
 
Reply
Old Aug 9, 2016 | 10:43 PM
  #18  
mybreathyourlung's Avatar
mybreathyourlung
Thread Starter
|
5th Wheeling
Joined: Aug 2016
Posts: 48
Likes: 4
I tried this earlier today and I can't remember the number exactly but the voltage definitely dropped a lot, I want to say down to 7v? I can try again tomorrow to get an accurate read.
 
Reply
Old Aug 9, 2016 | 10:48 PM
  #19  
Lead Head's Avatar
Lead Head
Lead Driver
15 Year Member
Photogenic
Joined: Jul 2007
Posts: 7,868
Likes: 9
From: Rhode Island
Definitely do that, and also verify the TFI module is getting power while cranking as well, and that its ground is good.
 
Reply
Old Aug 10, 2016 | 03:05 PM
  #20  
mybreathyourlung's Avatar
mybreathyourlung
Thread Starter
|
5th Wheeling
Joined: Aug 2016
Posts: 48
Likes: 4
Originally Posted by Lead Head
Definitely do that, and also verify the TFI module is getting power while cranking as well, and that its ground is good.
Well, the coil gets 10.7v during cranking. The ICM also reads 10.7v during cranking (read from wire #3 in the walkthrough). Both read nothing with KOEO.

I tested ground on the ICM by shaving off some plastic on the ground wire and running my test light from there to battery + and my test light lit up. So good ground.
 
Reply
Old Aug 10, 2016 | 03:40 PM
  #21  
Lead Head's Avatar
Lead Head
Lead Driver
15 Year Member
Photogenic
Joined: Jul 2007
Posts: 7,868
Likes: 9
From: Rhode Island
But the ICM output doesn't pulse while cranking? Is the SPOUT connector disconnected while doing this?

If the SPOUT connector is not disconnected, I'd try disconnecting it and see if spark returns. If it doesn't, I'd try returning that TFI module and getting another one. If that still doesn't fix the issue, I'd assume that while the PIP module in the distributor is outputting a signal, it may not be strong enough for the TFI.
 
Reply
Old Aug 10, 2016 | 05:06 PM
  #22  
mybreathyourlung's Avatar
mybreathyourlung
Thread Starter
|
5th Wheeling
Joined: Aug 2016
Posts: 48
Likes: 4
Well, I disconnected the SPOUT connector and I got more spark at the coil during crank (before, it was 1 initial spark then nothing). It seemed a little weak, sparking maybe every 2 seconds and it wasn't a strong blue color that (I think) I'm used to seeing, it was a muted yellow (if that counts for anything).

And yeah, the ICM output doesn't blink while cranking, the light turns off.
 
Reply
Old Aug 10, 2016 | 06:53 PM
  #23  
roboto65's Avatar
roboto65
Mountain Pass
Joined: Apr 2015
Posts: 247
Likes: 0
From: Conroe,TX
I know you said you replaced the battery but what voltage is the battery under load is the alternator good.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Aug 10, 2016 | 07:47 PM
  #24  
Lead Head's Avatar
Lead Head
Lead Driver
15 Year Member
Photogenic
Joined: Jul 2007
Posts: 7,868
Likes: 9
From: Rhode Island
The next test would be to hook the ignition system back up, leave the SPOUT disconnected and see if it runs. See if starting fluid gets it going.
 
Reply
Old Aug 10, 2016 | 08:03 PM
  #25  
mybreathyourlung's Avatar
mybreathyourlung
Thread Starter
|
5th Wheeling
Joined: Aug 2016
Posts: 48
Likes: 4
I'll check the battery under load tomorrow. So it's fine to run the truck with the SPOUT disconnected? I know nothing about this feature. I could've tried to start it with it disconnected but I didn't want to risk it. Why it is connected, if running with it disconnected is okay? One would assume it's supposed to be connected. I'll give it a go.
 
Reply
Old Aug 10, 2016 | 08:54 PM
  #26  
subford's Avatar
subford
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2005
Posts: 23,667
Likes: 301
From: Easton,Ks
The SPOUT wire is an information path from the Computer to the ICM. This is how the computer tells the ICM when to fire the spark plugs.
With the SPOUT out the computer no longer has control over the Ignition system and the ICM will fire the spark plugs at base timing and this should be 10* BTDC.

Spark Output (SPOUT): Desired spark timing information sent from the PCM to the ICM.
 
Reply
Old Aug 11, 2016 | 04:21 PM
  #27  
mybreathyourlung's Avatar
mybreathyourlung
Thread Starter
|
5th Wheeling
Joined: Aug 2016
Posts: 48
Likes: 4
Under load the battery drops to 10.7v

I believe the alternator is fine, I have no reason to think otherwise. The battery died because I left a light on overnight.

It won't start, even with carb cleaner going into the throttle intake.

The mechanic down the street said he would check something in the distributor, I can't remember the name but it started with a "P". Any idea what he was talking about?
 
Reply
Old Aug 11, 2016 | 05:54 PM
  #28  
subford's Avatar
subford
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2005
Posts: 23,667
Likes: 301
From: Easton,Ks
PIP sensor.
 
Reply
Old Aug 11, 2016 | 07:23 PM
  #29  
mybreathyourlung's Avatar
mybreathyourlung
Thread Starter
|
5th Wheeling
Joined: Aug 2016
Posts: 48
Likes: 4
Im at the point where I've replaced the ignition coil and the ICM and about to purchase a new distributor assuming the PIP sensor is bad. If this doesn't fix the issue then what? There's not much left is there?

I thought the PIP sensor was actually in the ICM somewhere. Interesting. At least I'm learning a lot about the ignition system on this truck.
 
Reply
Old Aug 11, 2016 | 08:03 PM
  #30  
Lead Head's Avatar
Lead Head
Lead Driver
15 Year Member
Photogenic
Joined: Jul 2007
Posts: 7,868
Likes: 9
From: Rhode Island
Well there are only 3 components to the ignition system: The PIP, ICM and ignition coil. If you got power to them, and they're all functioning, you get spark. I suspect the PIP sensor is sending a weak signal.
 
Reply



All times are GMT -5. The time now is 12:55 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE