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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

She died!

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Old Aug 2, 2016 | 11:27 AM
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She died!

So, on my way to work yesterday my old girl just up and died on me without warning. It was as if the key had been turned off. She's done this off and on recently while driving but would start right back up on its own. I let it sit for a minute and she would turn over fine but wouldn't start. I know these 90's trucks were known for the ICM to go out so I replaced it. The truck started right up but the check engine light is now on. Drove it back home and pulled the codes. I got P0320, P1351, and P1359. All of my electrical connections are tight. It has a new coil, wires, plugs, etc. What do you all think, bad distributor? It's the only other thing I can think of, aside from the computer.
 
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Old Aug 2, 2016 | 11:47 AM
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P0320 Ignition/Distributor Engine Speed Input Circuit Malfunction

P1351 Ignition Diagnostic Monitor circuit Input fault

P1359 Spark Output circuit fault


All three point to installing the wrong Ignition Control Module. I suspect they sold you a gray colored Push-Start style ICM. You need a black CCD style ICM. The computer is not getting the IDM signal input from the gray ICM.
 
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Old Aug 2, 2016 | 12:11 PM
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You're right. It is grey. I didn't know there was a difference. Hmm....time to find out where to get one.
 
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Old Aug 2, 2016 | 12:18 PM
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I was just thinking, if the old ICM were bad would it not set the check engine light on? The random stalling with no warning or check engine light is throwing me off.
 
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Old Aug 2, 2016 | 01:43 PM
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There is a CM code for erratic PIP signal but that comes from the distributor not the ICM. If you had a gray ICM before and no codes you definitely have something wrong.

The reason for the wrong ICM is many part manuals including Ford are wrong for these trucks. You need a black CCD style ICM. We go through this a lot.

The 1994 and later trucks take the black colored CCD-Style ICM.
Motorcraft - DY1077 (supercedes DY679, DY667, DY645)
Ford - 5U2Z-12A297-D (supercedes F1PZ-12A297-A)
 
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Old Aug 2, 2016 | 02:12 PM
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Gotcha. It looks like a 1994 F150 with the 5.8 has the option for the grey and the black modules. I'm assuming that since the grey one is the same for my 1996 7.5 that the black one for the 94' 5.8 would be the correct module.
 
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Old Aug 2, 2016 | 02:16 PM
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1994 was the first year for the black CCD ICM. 1994 and later trucks ALWAYS use the black ICM, assuming it's a gas engine.
 
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Old Aug 2, 2016 | 02:25 PM
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It is. It has the 7.5 in it. Strange how Advance and them don't list the black one as an option for the 1996.
 
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Old Aug 2, 2016 | 02:30 PM
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They copied Ford's wrong manuals. Be aware aftermarket ICMs tend to be short lived. Highly suggest you get a Ford/Motorcraft.
 
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Old Aug 2, 2016 | 02:49 PM
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Do you know of a reliable performance version of these modules by chance?
 
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Old Aug 2, 2016 | 02:53 PM
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Motorcraft - DY1077 (supercedes DY679, DY667, DY645)
Ford - 5U2Z-12A297-D (supercedes F1PZ-12A297-A)

There is no "performance" version only crappy aftermarket clones. It's basically a switch controlled by the computer to turn the coil on and off. There is no performance gained by a "performance" replacement, only wallet thinners.
 
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Old Aug 2, 2016 | 02:58 PM
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10-4. Thank you very much for all your help. I'll pick up a correct module and hopefully this will solve the random shutting down as well.
 
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Old Aug 2, 2016 | 03:17 PM
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If it does not fully resolve the issue you may have the dreaded PIP issue. It's always been tough to diagnose which one is bad, i.e. the PIP or ICM. If you would have posted before swapping in the ICM I would have suggested replacing the PIP or the whole distributor since the black remote mounted ICMs rarely go bad.

In your case it looks like a replacement ICM may have resolved the issue but inadvertently triggered the loss of IDM codes. Just be sure to use plenty of thermal paste on the ICM when installing. The translucent dielectric grease is not a suitable replacement for thermal compound.
 
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Old Jan 4, 2018 | 02:53 PM
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So, after replacing the distributor (with a new one) and ICM, the intermittent stumbling has returned. This time with a vengeance. The truck stalled on me 6 times so far today. Still have to make it home in a little while. I'm going to see if I can exchange the distributor this weekend. Really irritating since I have the truck up for sale now. It's been fine until we got the snow last night. Wonder if the excess moisture in the air has anything to do with this???
 
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Old Jan 4, 2018 | 05:05 PM
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Originally Posted by 1ole4d
So, after replacing the distributor (with a new one) and ICM, the intermittent stumbling has returned. This time with a vengeance. The truck stalled on me 6 times so far today. Still have to make it home in a little while. I'm going to see if I can exchange the distributor this weekend. Really irritating since I have the truck up for sale now. It's been fine until we got the snow last night. Wonder if the excess moisture in the air has anything to do with this???
If not the TFI then the PIP inside the distributor. Again, the replacement modules suck too. Replacement dizzys normally re-use PIP modules on top of it.

I've even had the motorcraft ones fail right out of box!!!
 
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