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TIME BOMB!? maybe, maybe not?...

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Old Dec 30, 2015 | 12:52 PM
  #16  
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I think it does require different driveshafts, ZFs are pretty big. I think the tail sections can be different lengths as well, but that may just be a 2wd -4wd difference with the tcase.
 
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Old Dec 31, 2015 | 05:41 PM
  #17  
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Originally Posted by Bad Bad Leroy Brown
I think it does require different driveshafts, ZFs are pretty big. I think the tail sections can be different lengths as well, but that may just be a 2wd -4wd difference with the tcase.
Ran the truck down the highway for 2 hours today at 73mph in high gear. Slight wine but nothing awful in fifth. Wine does go away in 4th 1:1. About midway through the trip I went through a town and had to stop at a stoplight and the truck was very hard to get back into gear. Even had to double clutch a few times. Any thoughts?
 
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Old Dec 31, 2015 | 05:50 PM
  #18  
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Originally Posted by CaptainJack_7
Slight wine but nothing awful in fifth.
Don't drink and drive....
About midway through the trip I went through a town and had to stop at a stoplight and the truck was very hard to get back into gear. Even had to double clutch a few times. Any thoughts?
That might be a clutch disengagement issue. Was it hard to get into first at a dead standstill? When you put it in first, clutch pedal all the way down, does the truck want to creep?
 
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Old Dec 31, 2015 | 05:52 PM
  #19  
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No not hard to get into first from a dead stop. Had brand new flywheel/ clutch installed 150 miles ago. Clutch is perfect lol. Can syncros get hot and not want to shift?
 
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Old Dec 31, 2015 | 07:23 PM
  #20  
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Originally Posted by CaptainJack_7
No not hard to get into first from a dead stop. Had brand new flywheel/ clutch installed 150 miles ago. Clutch is perfect lol. Can syncros get hot and not want to shift?
That sounds about how mine shifted when I was trying to use ATF. Seriously, try the MTF.

The syncros have some wear on them from the PO, right? An ATF is friction modified to be slick from a lubrication stand point. MTF on the other hand is designed specifically for the proper coefficient of friction to make syncros work better, and thus, shift better.

Some will swear up and down to only use an ATF in these transmissions, and that will work so long as the syncros are in good shape but it will always be a shortcut so simplify stocking/servicing by Ford. Its easier to only use ATF...
 
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Old Dec 31, 2015 | 08:15 PM
  #21  
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I remember when I first got my truck and went through changing all the fluids, the ZF5 shifted fine to me. I'm not sure if that's just due to false memory, or I just didn't know any better since it was new to me.

I poured the nastiest sludgy ATF out of that trans, it was pretty shocking to a maintenance fanatic like me.

Anyway, It never shifted right on ATF again. I tried 3 or 4 different ATF's. Conventional, synthetic, didn't matter. I even tried the spendy Amsoil Syn ATF. I liked that the changes were flushing the crud out of there, but it wouldnt shift like it did with the burnt sludgy ATF the PO had in there.

Long story short, MTF changed everything! My conclusion is the sludgy ATF was somehow gritty enough to provide good friction to make the syncros work as intended, and the new ATF was too slick/thin due to the miles and wear on the trans.

I hope this helps! Happy New Year!!
 
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Old Dec 31, 2015 | 10:51 PM
  #22  
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Originally Posted by Bad Bad Leroy Brown
I remember when I first got my truck and went through changing all the fluids, the ZF5 shifted fine to me. I'm not sure if that's just due to false memory, or I just didn't know any better since it was new to me.

I poured the nastiest sludgy ATF out of that trans, it was pretty shocking to a maintenance fanatic like me.

Anyway, It never shifted right on ATF again. I tried 3 or 4 different ATF's. Conventional, synthetic, didn't matter. I even tried the spendy Amsoil Syn ATF. I liked that the changes were flushing the crud out of there, but it wouldnt shift like it did with the burnt sludgy ATF the PO had in there.

Long story short, MTF changed everything! My conclusion is the sludgy ATF was somehow gritty enough to provide good friction to make the syncros work as intended, and the new ATF was too slick/thin due to the miles and wear on the trans.

I hope this helps! Happy New Year!!
So I took your your advice and picked up some valvoline MTF from Orielly's. I'm gong to drive the trick around to suspend the particles then drain and refil with mtf.
 
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Old Dec 31, 2015 | 11:36 PM
  #23  
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Originally Posted by Bad Bad Leroy Brown
I actually run the Valvoline MTF in my ZF5 and transfer case, and it shifts way better than ATF did for me.

Originally Posted by CaptainJack_7
So I took your your advice and picked up some valvoline MTF from Orielly's.

Is this the stuff that you guys bought?
 
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Old Jan 1, 2016 | 12:05 AM
  #24  
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Originally Posted by warren561
Is this the stuff that you guys bought?
Yes that is it.
 
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Old Jan 1, 2016 | 07:52 AM
  #25  
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That's the stuff. It's just one option, there are many syncromeshes/mtfs that will work. No fluid will fix mechanical damage, but i have found MTF to help old syncros work better.
 
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Old Jan 1, 2016 | 04:35 PM
  #26  
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Originally Posted by Bad Bad Leroy Brown
That's the stuff. It's just one option, there are many syncromeshes/mtfs that will work. No fluid will fix mechanical damage, but i have found MTF to help old syncros work better.
Flushed the tranny today and put valvoline MTF in. I'm very pleased, it shifted smoother and less noise. I definitely think it's better with a trans with higher miles. Thanks for the advice!
 
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Old Jan 1, 2016 | 05:18 PM
  #27  
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How thick was that putting it in? According to Valvoline's spec for it it's 75W-90 weight, if so that'd be to heavy for a M5R2 that calls for Mercon automatic transmission fluid.

I wouldn't run it straight I'd mix it with mercon at least 50/50 25/75 in favor or mercon would be better.

Adjust as necessary as so not hard to shift when cold outside.

End result is the same thing as mixing in just a little rear end lube, give it more body more "EP" protection but yet allow it to get where its needed and right off the bat especially when cold.
 
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Old Jan 1, 2016 | 06:14 PM
  #28  
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Originally Posted by danr1
How thick was that putting it in? According to Valvoline's spec for it it's 75W-90 weight, if so that'd be to heavy for a M5R2 that calls for Mercon automatic transmission fluid.

I wouldn't run it straight I'd mix it with mercon at least 50/50 25/75 in favor or mercon would be better.

Adjust as necessary as so not hard to shift when cold outside.

End result is the same thing as mixing in just a little rear end lube, give it more body more "EP" protection but yet allow it to get where its needed and right off the bat especially when cold.
I was concerned about that as well, especially when it's cold. It was 35 degrees here today and the oil sat in an unheated garage all night. No issues with hard shifting either. I think in a brand new trans I would not run it straight, but in a worn out m5r2 it works just right.
 
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Old Jan 1, 2016 | 07:48 PM
  #29  
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Originally Posted by danr1
How thick was that putting it in? According to Valvoline's spec for it it's 75W-90 weight, if so that'd be to heavy for a M5R2 that calls for Mercon automatic transmission fluid.
I don't mean to start anything, but I was curious so I pulled the Spec Sheet...

Valvoline MTF vs Valvoline 75w90 Gear Oil
Code:
                      MTF      75w90 Gear Oil
Vis @ 100°C (cSt)     14.5     15.6
Vis @ 40°C (cSt)      73       100
Viscosity Index       210      150
Spec Gravity @ 60°F   0.862    0.865
Density (lbs/gal)     7.22     7.22
Flash COC (°C)        220      231
Pour Point (°C)       -42      -48
Phosphorus, wt.%      0.14     0.21
Sulfur, wt.%          0.39     2.3
 
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Old Jan 1, 2016 | 09:02 PM
  #30  
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Originally Posted by warren561
I don't mean to start anything, but I was curious so I pulled the Spec Sheet...

Valvoline MTF vs Valvoline 75w90 Gear Oil
Code:
                      MTF      75w90 Gear Oil
Vis @ 100°C (cSt)     14.5     15.6
Vis @ 40°C (cSt)      73       100
Viscosity Index       210      150
Spec Gravity @ 60°F   0.862    0.865
Density (lbs/gal)     7.22     7.22
Flash COC (°C)        220      231
Pour Point (°C)       -42      -48
Phosphorus, wt.%      0.14     0.21
Sulfur, wt.%          0.39     2.3
Very interesting info, I'll keep everyone posted on how the mtf does in the m5r2. Like previously stated though I think my hypothesis stays the same mtf= bad in new trans MTF= good in worn out trans. I just don't think the Mercian was providing adequate lubrication to the worn out syncros and bearings like the thicker mtf can. I believe the additive package is different as well?
 
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